Mitsubishi Lancer Evolution VI. Manual - part 51

 

  Index      Mitsubishi     Mitsubishi Lancer Evolution VI - service repair manual

 

Search            

 

 

 

 

 

 

 

  

 

Content   ..  49  50  51  52   ..

 

 

Mitsubishi Lancer Evolution VI. Manual - part 51

 

 

MANUAL TRANSMISSION OVERHAUL – 

Reverse Idler Gear

22B-6

REVERSE IDLER GEAR

DISASSEMBLY AND REASSEMBLY

Apply gear oil to all
moving parts before
installation.

5

4

3

2

1

6

7

Disassembly steps

1. Snap ring
2. Cone spring 

(except EVOLUTION-IV)

3. Thrust washer
4. Steel ball

(except EVOLUTION-IV)

5. Reverse idler gear
6. Needle roller bearing
7. Reverse idler gear shaft

INSPECTION

NEEDLE ROLLER BEARING

(1) Check to ensure that when the shaft and gear are combined

and made to rotate, they rotate smoothly without looseness
and noise.

(2) Check to ensure that the cage is not deformed.

FRONT AXLE – 

General / Axle Hub and Knuckle <EVOLUTION-VI>

26-1

GROUP 26

FRONT AXLE

GENERAL

OUTLINE OF CHANGE

D

The installation method of the ball joint between the knuckle and the lower arm has been changed,
and accordingly the removal and installation procedures of the axle hub and the knuckle have been
revised. <EVOLUTION-VI>

AXLE HUB AND KNUCKLE <EVOLUTION-VI>

REMOVAL AND INSTALLATION

Caution

(1) For vehicles with AYC, be careful when handling the pole piece at the tip of the speed sensor so as

not to damage it by striking against other parts.

(2) For vehicles with AYC, be careful not to damage the rotors installed to B.J. outer race during removal

and installation of the drive shaft.

Post-installation Operation

D

Check the Dust Cover for Cracks or Damage by
Pushing it with Finger.

1

2

3

4

5

6

7

8

12

14

15

13

88 Nm

108 – 127 Nm

90 – 110 Nm

15 – 33 Nm

177 – 275 Nm

25 Nm

25 Nm

9 Nm

103 Nm

74 –87
Nm

11

9

10

16

10

11

Ball joint kit

Removal steps

1. Front speed sensor<Vehicles with

AYC>

A

A

"

2. Caliper assembly
3. Brake disc
4. Split pin

A

B

" "

A

A

5. Drive shaft nut
6. Front hub assembly
7. Dust shield
8. Connection for lower arm ball joint
9. Connection bolt for lower arm joint

10. Lower arm ball joint

11. Dust cover

12. Split pin

A

C

"

13. Connection for tie rod end

A

D

"

14. Front drive shaft
15. Front strut mounting bolt
16. Knuckle

NOTE
Follow the conventional procedures for removal
and installation service points.

FRONT AXLE – 

Axle Hub and Knuckle <EVOLUTION-VI>

26-2

INSPECTION

LOWER ARM BALL JOINT ROTATION STARTING
TORQUE CHECK

(1) After shaking the ball joint stud several times, install the

nut to the stud and use the special tool to measure the
rotation starting torque of the ball joint.

Standard value: 1.0 – 3.4 Nm

(2) When the measured value exceeds the standard value,

replace the ball joint assembly.

(3) When the measured value is lower than the standard

value, check that the ball joint turns smoothly without
excessive play.  If so, it is possible to use that ball joint.

LOWER ARM BALL JOINT DUST COVER
REPLACEMENT

When the dust cover is damaged during service work or grease
leaks out from the dust cover, replace the dust cover in the
conventional procedure. After replacement, check the dust
cover for cracks or damage by pushing it with finger.

MB990326

 

 

 

 

 

 

 

Content   ..  49  50  51  52   ..