Mitsubishi Lancer Evolution VI. Manual - part 46

CLUTCH OVERHAUL – 

General

21B-2

GENERAL

OUTLINE OF CHANGE

The following service procedures have been established.

D

Clutch overhaul

D

Clutch release cylinder overhaul

CLUTCH OVERHAUL – 

Clutch

21B-3

CLUTCH

REMOVAL AND INSTALLATION (Not applicable to twin plate type clutch)

2

1

3

5

4

6

8

7

9

10

12

11

13

15

14

16

18

17

19

20

22

21

9.8 Nm

15 Nm

18 Nm

22 Nm

18 Nm

18

Removal steps

1. Clutch fluid line bracket
2. Insulator
3. Washer
4. Clutch tube
5. Union bolt
6. Union
7. Gasket

"

E

A

8. Valve plate

"

E

A

9. Valve plate spring

"

D

A

10. Clutch release cylinder

11. Clutch cover

12. Clutch disc

"

C

A

13. Sealing cap
14. Release fork shaft
15. Support spring (L)
16. Packing

"

B

A

17. Release fork

"

A

A

18. Bushing
19. Clutch release bearing
20. Packing
21. Support spring (R)
22. Release fork boot

CLUTCH OVERHAUL – 

Clutch

21B-4

REMOVAL AND INSTALLATION (Twin plate type clutch)

2

1

9.8 Nm

3

5

4

6

8

7

9

10

12

11

13

15

14

16

18

17

19

20

22

21

23

25

24

26

12 Nm

15 Nm

18 Nm

22 Nm

27 Nm

18 Nm

22

Removal steps

1. Clutch fluid line bracket
2. Insulator
3. Washer
4. Clutch tube
5. Union bolt
6. Union
7. Gasket

"

E

A

8. Valve plate

"

E

A

9. Valve plate spring

"

D

A

10. Clutch release cylinder

"

F

A

11. Clutch cover assembly

"

F

A

12. Clutch cover

"

F

A

13. Clutch disc

"

F

A

14. Intermediate plate

"

F

A

15. Spring

"

F

A

16. Clutch disc

"

C

A

17. Sealing cap
18. Release fork shaft
19. Support spring (L)
20. Packing

"

B

A

21. Release fork

"

A

A

22. Bushing
23. Clutch release bearing
24. Packing
25. Support spring (R)
26. Release fork boot

CLUTCH OVERHAUL – 

Clutch

21B-5

INSTALLATION SERVICE POINTS

"

A

A

BUSHING INSTALLATION

Press-fit the bushing in the release fork up to the illustrated
positions.

"

B

A

RELEASE FORK INSTALLATION

Apply grease to the illustrated positions of the release fork.

Specified grease: Molywhite TA No. 2

"

C

A

SEALING CAP INSTALLATION

Press-fit the sealing cap up to the illustrated position while
using care not to tilt it.

"

D

A

CLUTCH RELEASE CYLINDER INSTALLATION

Pack the pit in the release fork with grease (see illustration).

Specified grease: Molywhite TA No. 2

"

E

A

VALVE PLATE SPRING / VALVE PLATE
INSTALLATION

Install the valve plate and its spring in the release cylinder
as shown; direct the larger diameter side of the spring toward
the valve plate.

Bushing

2 mm

Release fork

Valve plate spring

Valve plate

Release cylinder