Mitsubishi Colt Ralliart. Manual - part 286

AK102750

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-17

37.Remove the O-ring shown in the illustration from 

the transmission case.

AK102749

38.Remove the reaction shaft support from the 

transmission case.

AK102747

39.Remove the thrust washer from the forward 

clutch.
NOTE: The thrust washer may attach to the reac-
tion shaft support which was removed in the pre-
ceding step.

AK102746

40.Remove the knock pin that is positioning the 

manual control shaft from the transmission case.

AK102940

41.Remove the manual control shaft and parking 

roller rod from the transmission case.

AK102743

42.Remove the parking roller support shafts (two 

pieces) from the transmission case.

AK102742

43.Remove the parking roller support from the 

transmission case.

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TOC

AK102741

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-18

44.Remove the parking sprag shaft, then remove the 

parking sprag and spring from the transmission 
case.

AK102740

45.Remove the forward clutch and input shaft out of 

the transmission case.

AK102739

46.Remove the planetary carrier out of the 

transmission case.

AK102737

47.Remove the reverse brake out of the transmission 

case.

AK102735

48.Remove the oil guide from the transmission case.

AK102734

49.Remove the belt lubricating pipe out of the 

transmission case.

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TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-19

REASSEMBLY SERVICE POINTS

CAUTION

• Do not reuse any of the removed gaskets, 

O-rings and oil seals. Be sure to use new gas-
kets, O-rings and oil seals when the transmis-
sion is reassembled.

• Only blue petrolatum jelly and white Vaseline 

may be used during assembly.

• The friction elements and the parts having 

surfaces on which other parts rotate or slide 
must be coated with ATF before they are 
assembled. New brake and clutch discs must 
be immersed in ATF for more than two hours 
before installation.

• Do not apply sealant and adhesive to any pre-

formed gaskets.

• If a bushing requires replacement, replace the 

assembly which includes the bushing.

• Do not use cotton gloves and shop towel or 

rag during assembly work. Use nylon gloves 
and paper towel if necessary.

•

AK202428

MD998800

AC

Do not forget to change the fluid in the oil 
cooler.

1. Install a new oil seal in the transmission case 

using the special tool Oil seal installer 
(MD998800).

AK102734

2. Install the belt libricating pipe in the transmission 

case.

AK102735

3. Install the oil guide on the transmission case.

AK102736

4. Turn the flats of the reverse brake bearing to the 

positions indicated in the illustration.

AK102737

5. Install the reverse brake in the transmission case 

while aligning the oil pipe and knock pin positions.

AK204083AC

Thrust 
bearing

Planetary 
carrier

6. Install the thrust bearing into the planetary carrier 

in the direction shown in the illustration. 

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AK102739

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-20

7. Install the planetary carrier in the transmission 

case.

AK102740

8. Install the input shaft and forward clutch in the 

transmission case.

AK102741

9. Install the parking sprag and spring in the 

transmission case, then install the parking sprag 
shaft.

AK102742

10.Install the parking roller support on the 

transmission case.

AK102743

11.Install the parking roller support shafts (two 

pieces) in the transmission case.

AK102744

12.Install the manual control shaft and parking roller 

rod on the transmission case.

AK302791AC

13.Push the manual control shaft in the direction 

indicated in the illustration, then fit the new 
O-rings (two pieces) in the O-ring groove.

AK102746

14.Install the knock pin for positioning the manual 

control shaft in the transmission case.

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Index

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TOC