Mitsubishi Colt Ralliart. Manual - part 283

SNAP RING, SPACER AND THRUST WASHER FOR ADJUSTMENT

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-5

SNAP RING, SPACER AND THRUST WASHER FOR 

ADJUSTMENT

M1233204000101

THRUST WASHER (FOR ADJUSTMENT OF INPUT SHAFT END PLAY) 

Thickness mm

Identification symbol

1.8

18

2.0

20

2.2

22

2.4

24

2.6

26

2.8

28

SPACER (FOR ADJUSTMENT OF OUTPUT SHAFT END PLAY)

Thickness mm

Identification symbol

1.28

28

1.37

37

1.46

46

1.55

55

1.64

64

SPACER (FOR ADJUSTMENT OF DIFFERENTIAL CASE END PLAY)

Thickness mm

Identification symbol

1.10

J

1.19

L

1.28

N

1.37

P

1.46

R

1.55

T

1.64

V

1.73

X

1.82

Z

SNAP RING (FOR ADJUSTMENT OF FORWARD CLUTCH PISTON END PLAY AND REVERSE BRAKE 
PISTON END PLAY)

Thickness mm

Identification color

1.6

None

1.7

Blue

1.8

Brown

1.9

None

2.0

Blue

2.1

Brown

2.2

None

2.3

Blue

2.4

Brown

Main

Index

Group

TOC

TORQUE SPECIFICATIONS

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-6

SPACER (FOR ADJUSTMENT OF BACKLASH BETWEEN DIFFERENTIAL SIDE GEAR AND PINION)

Thickness mm

Identification

0.75 

− 0.82

−

0.83 

− 0.92

−

0.93 

− 1.00

−

1.01 

− 1.08

−

1.09 

− 1.16

−

TORQUE SPECIFICATIONS

M1233205000074

Item

Torque N

⋅m

Oil guide bolts

6.0 

± 1.0

Reaction shaft support bolts

48 

± 6

Oil pump bolts

11 

± 1

Bearing retainer bolts

48 

± 6

Oil pipe bolts

11 

± 1

Converter housing bolts

48 

± 6

Valve body bolts

11 

± 1

Valve body cover bolts

11 

± 1

Primary rear cover bolts

23 

± 3

Secondary rear cover bolts

23 

± 3

Inhibitor switch bolts

11 

± 1

Manual control lever nut

22 

± 3

Secondary pressure sensor

19 

± 3

Primary pressure sensor

19 

± 3

Primary speed sensor bolt

11 

± 1

Turbine speed sensor bolt

11 

± 1

Secondary speed sensor bolt

11 

± 1

Oil cooler feed tube bolts

11 

± 1

Eyebolts

30 

± 3

Harness bracket bolt (M6)

11 

± 1

Harness bracket bolt (M8)

23 

± 3

Control cable support bracket bolts

23 

± 3

2.5

None

2.6

Blue

2.7

Brown

2.8

None

2.9

Blue

3.0

Brown

Thickness mm

Identification color

Main

Index

Group

TOC

Outside valve body bolts

11 

± 1

Solenoid valve bolts

6.0 

± 1.0

Adjusting screw assembly bolts

6.0 

± 1.0

Inside separating plate bolts

6.0 

± 1.0

Detent spring bolt

6.0 

± 1.0

Output shaft lock nut

190 

± 20

Differential drive gear mounting bolts

135 

± 5

SEALANTS

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-7

SEALANTS

M1233206000055

Item

Specified sealant

Torque converter housing*

Mitsubishi genuine sealant Part No. 
MD974421 or equivalent

Valve body cover*
Primary rear cover*
Secondary rear cover*

NOTE: *FIPG should be used on the asterisked 
parts.

FORM-IN-PLACE GASKET (FIPG)

This transmission has several areas where the 
form-in-place gasket (FIPG) is used for sealing. To 
ensure that the FIPG fully serves its purpose, it is 
necessary to observe some precautions when apply-
ing it. Bead size, continuity and location are of para-
mount importance. 
Too thin a bead could cause leaks. Too thick a bead, 
on the other hand, could be squeezed out of location, 
causing blocking or narrowing of fluid passages. To 
prevent leaks or blocking of passages, therefore, it is 
absolutely necessary to apply the FIPG evenly with-
out a break, while observing the correct bead size.
FIPG hardens as it reacts with the moisture in the 
atmospheric air, and it is usually used for sealing 
metallic flange areas.

Disassembly

Parts sealed with a FIPG can be easily removed 
without need for the use of a special method. In 
some cases, however, the FIPG in joints may have to 
be broken by tapping parts with a mallet or similar 
tool. 

Surface Preparation

Thoroughly remove all substances deposited on the 
FIPG application surface, using a gasket scraper. 
Make sure that the FIPG application surfaces is flat 
and smooth. Also make sure that the surface is free 
from oils, greases and foreign substances. Do not fail 
to remove old FIPG that may remain in the fastener 
fitting holes.

FIPG Application

Applied FIPG bead should be of the specified size 
and free of any break. FIPG can be wiped away 
unless it has completely hardened. Install the mating 
parts in position while the FIPG is still wet (in less 
than 10 minutes after application). Do not allow FIPG 
to spread beyond the sealing areas during installa-
tion. Avoid operating the transmission or letting oils 
or water come in contact with the sealed area before 
a time sufficient for FIPG to harden (approximately 
one hour) has passed. 
FIPG application method may vary from location to 
location. Follow the instruction for each particular 
case described later in this manual.

Main

Index

Group

TOC

SPECIAL TOOLS

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-8

SPECIAL TOOLS

M1233207000100

Tool

Number

Name

Use

MD998800

Oil seal installer

Installation of drive shaft oil seal

MD998334

Oil seal installer

Installation of torque converter oil seal

MD998924

Spring compressor 
retainer

• Removal and installation of snap rings 

in forward clutch and reverse  brake

• End play adjustment of forward clutch 

and reverse brake

MD999590

Spring compressor Removal and installation of snap ring in 

forward clutch

MB991628

Spring compressor End play adjustment of forward clutch and 

reverse brake

MD999577

Spring compressor Removal and installation of snap ring in 

reverse brake

MD998809

Lock nut wrench

Removal and installation of output shaft 
lock nut 

MD998801

Bearing remover

Removal of output shaft bearing and 
differential bearing

Main

Index

Group

TOC