Mitsubishi 380. Manual - part 306

 

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Mitsubishi 380. Manual - part 306

 

 

GENERAL

00-2

MAINTENANCE SERVICE  . . . . . . . .

00-37

1. FUEL SYSTEM (TANK, PIPE LINE AND 
CONNECTION, AND FUEL TANK FILLER 
TUBE CAP) (CHECK FOR LEAKS) . . . . . . 

00-37

2. FUEL HOSES (CHECK CONDITION)  . . 

00-37

3. AIR CLEANER FILTER (REPLACE). . . . 

00-37

4. EVAPORATIVE EMISSION SYSTEM 
(EXCEPT EVAPORATIVE EMISSION 
CANISTER) (CHECK FOR CLOGGING) . . 

00-37

5. SPARK PLUGS (REPLACE). . . . . . . . . . 

00-38

7. TIMING BELT (REPLACE) . . . . . . . . . . . 

00-38

8. DRIVE BELTS (FOR ALTERNATOR, POWER 
STEERING PUMP AND AIR CONDITIONING) 
(CHECK) . . . . . . . . . . . . . . . . . . . . . . . . . . . 

00-39

9. EXHAUST SYSTEM (CONNECTIONS 
PORTION OF MUFFLER, MUFFLER PIPES 
AND CONVERTER HEAT SHIELDS) (CHECK 
AND SERVICE AS REQUIRED). . . . . . . . . 

00-44

10. ENGINE OIL (CHANGE). . . . . . . . . . . . 

00-44

11. ENGINE OIL FILTER (REPLACE)  . . . . 

00-44

12. TRANSMISSION FLUID  . . . . . . . . . . . . 

00-45

13. ENGINE COOLANT (CHANGE) . . . . . . 

00-47

14. COOLANT HOSES (RADIATOR HOSE, 
HEATER HOSE) (INSPECT). . . . . . . . . . . . 

00-49

15. DISC BRAKE PADS, ROTORS 
(INSPECT FOR WEAR)  . . . . . . . . . . . . . . . 

00-49

16. BRAKE HOSES (CHECK FOR 
DETERIORATION OR LEAKS) . . . . . . . . . . 

00-49

17. BALL JOINT AND STEERING LINKAGE 
SEALS (INSPECT FOR GREASE LEAKS 
AND DAMAGE) . . . . . . . . . . . . . . . . . . . . . . 

00-50

18. DRIVE SHAFT BOOTS (INSPECT FOR 
GREASE LEAKS AND DAMAGE). . . . . . . . 

00-50

19. SUSPENSION SYSTEM (INSPECT FOR 
LOOSENESS AND DAMAGE)  . . . . . . . . . . 

00-51

20. SRS AIR BAG (INSPECT FOR SRS 
SYSTEM). . . . . . . . . . . . . . . . . . . . . . . . . . . 

00-51

21. TYRES (ROTATE). . . . . . . . . . . . . . . . . 

00-58

HOW TO USE THIS MANUAL

GENERAL

00-3

HOW TO USE THIS MANUAL

M1001000100897

MAINTENANCE, REPAIR AND 
SERVICING EXPLANATIONS

This manual provides explanations, etc. concerning 
procedures for the inspection, maintenance, repair 
and servicing of the subject model. Unless otherwise 
specified, each service procedure covers all models. 
Procedures covering specific models are identified 
by the model codes, or similar designation (engine 
type, transaxle type, etc). A description of these des-
ignations is covered in this manual under "VEHICLE 
IDENTIFICATION."

.

ON-VEHICLE SERVICE

The "ON-VEHICLE SERVICE" section has proce-
dures for performing inspections and adjustments of 
particularly important components. These proce-
dures are done with regard to maintenance and ser-
vicing, but other inspections (looseness, play, 
cracking, damage, etc.) must also be performed.

.

SERVICE PROCEDURES

The service steps are arranged in numerical order. 
Attention to be paid in performing vehicle service are 
described in detail in SERVICE POINTS.

DEFINITION OF TERMS

.

STANDARD VALUE

Indicates the value used as the standard for judging 
whether or not a part or adjustment is correct.

.

LIMIT

Shows the maximum or minimum value for judging 
whether or not a part or adjustment is acceptable.

.

REFERENCE VALUE

Indicates the adjustment value prior to starting the 
work (presented in order to facilitate assembly and 
adjustment procedures, and so they can be com-
pleted in a shorter time).

.

DANGER, WARNING, AND CAUTION

DANGER, WARNING, and CAUTION call special 
attention to a necessary action or to an action that 
must be avoided. The differences among DANGER, 
WARNING, and CAUTION are as follows:

• If a DANGER is not followed, the result is severe 

bodily harm or even death.

• If a WARNING is not followed, the result could be 

bodily injury.

• If a CAUTION is not followed, the result could be 

damage to the vehicle, vehicle components or 
service equipment.

TIGHTENING TORQUE INDICATION

The tightening torque indicates a median and its tol-
erance by a unit of N

⋅m (in-lb.) or N⋅m (ft.-lb.). For 

fasteners with no assigned torque value, refer to 

P.00-32

.

SPECIAL TOOL NOTE

Only MMC special tool part numbers are called out in 
the repair sections of this manual. Please refer to the 
special tool cross-reference chart located at the 
beginning of each group, for the special tool number 
that is available in your market.

ABBREVIATIONS

The following abbreviations are used in this manual 
for classification of model types:
A/T:Automatic transaxle, or models equipped with 

automatic transaxle.

MPI: Multipoint fuel injection, or engines equipped 

with multiport fuel injection.

A/C: Air conditioning.
3.8L engine: 3.8 litre <6G75> engine, or a model 

equipped with such an engine.

ABS: Anti-lock Braking System
TCL: Traction Control System
ECU: Electronic Control Unit
V.C.I.: Vehicle Communication Interface
SWS: Simplified Wiring System
CAN: Controller Area Network
M/T: Manual Transmission
SRS: Supplemental Restraint System

HOW TO USE THIS MANUAL

GENERAL

00-4

AC400266

N

Denotes tightening torque. 
If there is no indication of 
tightening torque, refer to 
tightening torque.

Indicates the 
group title.

Indicates the 
section title.

Indicates the 
group number.

Indicates the page number.

Indicates procedures to be performed be-
fore the work in that section is started, and
procedures to be performed after the work
in that section is finished.

Component diagram
A diagram of the component parts is pro-
vided near the front of each section in order
to give the reader a better understanding of
the installed condition of component parts. 

Mark      denotes non-reusable part.

Repair kit or parts sets are shown. 
(Only very frequently used parts are shown.)

Removal steps :
  The part designation number corresponds to 
  the number in the illustration to indicate removal 
  steps.

Disassembly steps :
  The part designation number corresponds to 
  the number in the illustration to indicate dis-
  assembly steps.         

Maintenance and servicing procedures
The numbers provided within the diagram indicate the
sequence for maintenance and servicing procedures.

AB

Installation steps :
  Specified in case installation is impossible in
  reverse order of removal steps. Omitted if
  installation is possible in reverse order of 
  removal steps.
Assembly steps :
  Specified in case installation is impossible in
  reverse order of removal steps. Omitted if
  assembly is possible in reverse order of 
  disassembly steps.

HOW TO USE THIS MANUAL

GENERAL

00-5

AC400267

Classifications of major maintenance / service points

When there are major points relative to maintenance and servicing procedures (such as essential maintenance
and service points, maintenance and service standard values, information regarding the use of special tools, etc.). 
These are arranged together as major maintenance and service points and explained in detail.
<<A>> : Indicates that there are essential points for removal or disassembly.
>>A<< : Indicates that there are essential points for installation or assembly.

Operating procedures,
cautions, etc. on removal,
installation, disassembly and
assembly are described

The title of the page
(following the page on which
the diagram of component
parts is presented) indicating
the locations of lubrication and
sealing procedures.

Indicates (by symbols) where
lubrication is necessary.

Symbols for lubrication, sealants and adhesives

Symbols are used to show the locations for lubrication
and for application of sealants and adhesives. 
These symbols are included in the diagram of 
component parts or on the page following the 
component parts page. The symbols do not always 
have accompanying text to support that symbol.   

Adhesive tape or butyl rubber tape

Grease
  (Multi-purpose grease unless there is a
  brand or type specified)
Sealant or adhesive
Brake fluid or automatic transmission fluid
Engine oil, gear oil or air conditioning 
compressor oil

AB

 

 

 

 

 

 

 

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