Mitsubishi L200. Manual - part 377

AC500364 AB

Solenoid valve B

Solenoid valve A

Vacuum tank

Intake manifold

ON-VEHICLE SERVICE

FRONT AXLE

26-13

4. Connect the hand vacuum pump to solenoid valve 

B. Apply negative pressure and carry out the 
following inspections.
(1) With no other operation, negative pressure is 

maintained.

(2) When battery voltage is applied to solenoid 

valve B, negative pressure disappears.

(3) When battery voltage is applied to solenoid 

valve A, negative pressure disappears.

5. Measure the resistance of the solenoid valves.

Standard value: 36 

−46 Ω

FRONT AXLE HUB ASSEMBLY

FRONT AXLE

26-14

FRONT AXLE HUB ASSEMBLY

REMOVAL AND INSTALLATION <2WD 
(EXCEPT HIGH RIDER)>

M1261001701215

CAUTION

• For vehicles with ABS, do not strike the ABS rotors installed to the front hub assembly against 

other parts when removing or installing the front hub assembly. Otherwise the ABS rotors will be 
damaged.

•

Post-installation Operation
• Check the dust cover for cracks or damage by pushing it 

with your finger.

AC500366

N

N

5

4

3

1

8

2

7

6

113 ± 9 N·m

147 ± 29 N·m

74 ± 14 N·m

40 ± 4 N·m

AB

19 ± 3 N·m

11

9

N

10

 

 

 

Removal steps 

 

 

1.  Front wheel speed sensor <Vehicles 

with ABS>

<<

A

>>

 

2.  Caliper assembly

<<

B

>>

 

3.  Brake disc
4.  Shock absorber lower mounting bolt
5. Split pin

<<

C

>>

6.  Tie rod end connection
7. Split pin

<<

C

>>

 

8.  Lower arm ball joint connection
9. Split pin

<<

C

>>

 

10.  Upper arm ball joint connection
11. Hub and knuckle assembly

For vehicles with ABS, be careful not to strike the pole piece at the tip of the front wheel speed 
sensor with tools during servicing work.

REMOVAL SERVICE POINTS

<<A>> CALIPER ASSEMBLY REMOVAL
1. Remove the caliper assembly with brake hose.

2. Secure the removed caliper assembly with a wire 

or other similar material at a position where it will 
not interfere with the removal and installation of 
the hub and knuckle assembly.

<<B>>  BRAKE DISC REMOVAL

AC505409 AB

Bolts
(M8×1.25)

FRONT AXLE HUB ASSEMBLY

FRONT AXLE

26-15

If the brake disc is seized, install a M8 

× 1.25-mm 

bolts as shown, and remove the disc by tightening 
the bolts evenly and gradually.

<<C>>TIE ROD END/LOWER ARM BALL JOINT/
UPPER ARM BALL JOINT DISCONNECTION

CAUTION

• Do not remove the nut from ball joint. Loosen 

it and use the special tool to avoid possible 
damage to ball joint threads.

•

AC208247AJ

Cord

Bolt

MB991897
or
MB992011

Nut

Ball joint

Hang the special tool with cord to prevent it 
from falling. 

1. Install special tool ball joint remover (MB991897 

or MB992011) as shown in the figure.
NOTE: Use MB992011 to remove lower and 
upper arm ball joint.

AC106821

Knob

Parallel

Bolt

Correct

Wrong

AD

2. Turn the bolt and knob as necessary to make the 

jaws of special tool parallel, tighten the bolt by 
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make 
sure the knob is in the position shown in the fig-
ure.

3. Tighten the bolt with a wrench to disconnect the 

tie rod end.

FRONT AXLE HUB ASSEMBLY

FRONT AXLE

26-16

REMOVAL AND INSTALLATION <2WD 
(HIGH RIDER), 4WD>

M1261001701226

CAUTION

• For vehicles with ABS, do not strike the ABS rotors installed to the BJ outer race of driveshaft 

against other parts when removing or installing the driveshaft. Otherwise the ABS rotors will be 
damaged.

• For vehicles with ABS, be careful not to strike the pole piece at the tip of the front wheel speed 

sensor with tools during servicing work.

•

Post-installation Operation
• Check the dust cover for cracks or damage by pushing it 

with your finger.

*:Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle 
on the earth in the unladen condition.

<2WD (HIGH RIDER)>

AC605728

N

N

N

5

4

3

1

2

7

6

74 ± 14 N·m

113 ± 9 N·m

147 ± 29 N·m

190 - 210 N·m

40 ± 4 N·m

AD

108 ± 10 N·m

N

9 ± 2 N·m

88 ± 10 N·m

9

8

10

11

12

14

13

15

16

17

18

19

105 ± 10 N·m*

 

 

 

Removal steps 

 

 

1.  Front wheel speed sensor <Vehicles 

with ABS>

<<

A

>>

 

2.  Caliper assembly

 

3.  Brake disc

 

4.  Hub cap

 

5.  Split pin

<<

B

>> >>

A

<< 6.  Front hub nut

 

>>

A

<< 7.  Washer

8. Front axle shaft assembly
9. Stabilizer link assembly to lower arm 

connection

10. Shock absorber mounting bolt
11.  Split pin

<<

C

>>

12.  Tie rod end connection
13.  Split pin

<<

C

>>

 

14.  Lower arm ball joint connection
15.  Split pin

<<

C

>>

 

16.  Upper arm ball joint connection
17. Dust cover
18. Front hub assembly
19. Knuckle

 

  

Removal 

steps 

(Continued)