Mitsubishi L200. Manual - part 171

 

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Mitsubishi L200. Manual - part 171

 

 

TROUBLESHOOTING

DIESEL FUEL

13A-480

YES : 

Go to Step 12 .

NO : 

Proceed to the inspection procedure by 
diagnosis code for the abnormal waveform 
(Refer to Inspection Chart for Diagnosis 
Code 

P.13A-21

).

STEP 12. M.U.T.-III actuator test.

• Refer to Actuator Test Reference Table 

P.13A-

574

.

a. Item 19: Suction control valve

Q: Is the check result normal?

YES : 

Go to Step 13 .

NO : 

Replace the suction control valve. After 
replacing the suction control valve, learn the 
supply pump (Refer to GROUP 00 

− 

Precautions Before Service 

− What The 

Common Rail Engine Learns ).

STEP 13. Check suction control valve itself.

• Check suction control value itself (Refer to 

P.13A-596

).

Q: Is the check result normal?

YES : 

Go to Step 14 .

NO : 

Replace the suction control valve. After 
replacing the suction control valve, learn the 
supply pump (Refer to GROUP 00 

− 

Precautions Before Service 

− What The 

Common Rail Engine Learns ).

STEP 14. M.U.T.-III data list.

• Refer to Data List Reference Table 

P.13A-542

.

a. Item 63: Rail pressure sensor
b. Item 64: Rail pressure target

Q: Are the check results normal?

YES : 

Go to Step 16 .

NO : 

Go to Step 15 .

STEP 15. Replace the rail pressure sensor.

• Replace the common-rail assembly.

Q: Does trouble symptom persist?

YES : 

Go to Step 18 .

NO : 

The procedure is complete.

STEP 16. Check compression pressure.

• Check compression pressure (Refer to GROUP 

11A 

− On-vehicle Service − Compression Pres-

sure Check ).

Q: Is the check result normal?

YES : 

Go to Step 17 .

NO : 

Check and repair the engine itself.

STEP 17. Check injector itself.

• Check injector itself (Refer to 

P.13A-595

).

Q: Is the check result normal?

YES : 

Go to Step 18 .

NO : 

Replace the injector at the failed cylinder. 
After replacing the Injector, register the 
injector identification code and learn fuel 
injection (Refer to GROUP 00 

− Precautions 

Before Service 

− What The Common Rail 

Engine Learns ).

STEP 18. Check the trouble symptoms.

Q: Does trouble symptom persist?

YES : 

Replace the engine-ECU. When the engine-

ECU is replaced, write the chassis number 
(Refer to GROUP 00 

− Precautions Before 

Service 

− How to Perform Chassis Number 

Writing ). After replacing the engine-ECU, 
register the injector identification code and 
learn fuel injection (Refer to GROUP 00 

− 

Precautions Before Service 

− What The 

Common Rail Engine Learns ). After 
registering the injector identification code, 
the vehicle equipped with the DPF carries 
out the forcible DPF regeneration. (Refer to 
GROUP 17 

− Emission Control − Diesel 

Particulate Filter (DPF) System 

− Forcible 

DPF Regeneration ).

NO : 

Intermittent malfunction (Refer to GROUP 
00 

− How to Use Troubleshooting/

Inspection Service Points 

− How to Cope 

with Intermittent Malfunction ).

Inspection Procedure 14: Battery rundown <Euro5>

COMMENT ON TROUBLE SYMPTOM

• Failure is possibly caused by failed alternator, 

failed generation control circuit or other faults.

PROBABLE CAUSES

• Failed battery

• Open/short circuit or harness damage in alterna-

tor L terminal circuit

• Short circuit in alternator G terminal

TROUBLESHOOTING

DIESEL FUEL

13A-481

• Failed alternator

• Failed engine-ECU

DIAGNOSIS PROCEDURE

STEP 1. Check battery.

• Check battery (Refer to GROUP 54A − Battery − 

On-vehicle Service 

− Battery Test ).

Q: Is the check result normal?

YES : 

Go to Step 2 .

NO : 

Replace the battery.

STEP 2. M.U.T.-III diagnosis code.

Q: Is the diagnosis code set?

YES : 

Inspection chart for diagnosis code (Refer 

to 

P.13A-21

).

NO : 

Go to Step 3 .

STEP 3. Connector check: A-122 alternator 
connector

Q: Is the check result normal?

YES : 

Go to Step 4 .

NO : 

Repair or replace the connector.

STEP 4. Perform voltage measurement at A-122 
alternator connector.

• Disconnect connector, and measure at harness 

side.

• Ignition switch: ON

• Voltage between terminal No. 3 and earth.

OK: System voltage

Q: Is the check result normal?

YES : 

Go to Step 7 .

NO : 

Go to Step 5 .

STEP 5. Connector check: C-111 combination 
meter connector

Q: Is the check result normal?

YES : 

Go to Step 6 .

NO : 

Repair or replace the connector.

AKB00292

M

2

1

3

4

AB

A-122 (GR)

Harness side
connector

Connector: A-122

AKB00292

M

2

1

3

4

AB

A-122 (GR)

Harness side
connector

Connector: A-122

AK700806

62

64

61 60 59 58

63

57

53

54

55

52 51

56

Harness side connector 

C-111

C-111

Connector: C-111

<R.H. drive vehicles>

<L.H. drive vehicles>

AB

TROUBLESHOOTING

DIESEL FUEL

13A-482

STEP 6. Check harness between A-122 (terminal 
No. 3) alternator connector and C-111 (terminal 
No. 52) combination meter connector.

NOTE: Before checking harness, check intermediate 
connectors A-27, C-14 <R.H. drive vehicles> and C-
54 <L.H. drive vehicles>, and repair if necessary.

• Check power supply line for open/short circuit.

Q: Is the check result normal?

YES : 

Check the combination meter (Refer to 

GROUP 54A 

− Combination Meter − 

Trouble Symptom Chart ).

NO : 

Repair the damaged harness wire.

STEP 7. Connector check: C-103 engine-ECU 
connector

Q: Is the check result normal?

YES : 

Go to Step 8 .

NO : 

Repair or replace the connector.

AKB00292

M

2

1

3

4

AB

A-122 (GR)

Harness side
connector

Connector: A-122

AK700806

62

64

61 60 59 58

63

57

53

54

55

52 51

56

Harness side connector 

C-111

C-111

Connector: C-111

<R.H. drive vehicles>

<L.H. drive vehicles>

AB

AKA00090

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

146

147

148

149

150

151

152

153

154

155

156

157

158

117

145

116

144

C-103 (B)

C-103 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-103

AB

TROUBLESHOOTING

DIESEL FUEL

13A-483

STEP 8. Perform voltage measurement at C-103 
engine-ECU connector.

• Disconnect connector, and measure at harness 

side.

• Ignition switch: ON

• Voltage between terminal No. 121 and earth.

OK: System voltage

Q: Is the check result normal?

YES : 

Go to Step 12 .

NO : 

Go to Step 9 .

STEP 9. Check harness between C-103 (terminal 
No. 121) engine-ECU connector and A-122 
(terminal No. 1) alternator connector.

NOTE: Before checking harness, check intermediate 
connectors A-27 and A-115, and repair if necessary.

• Check output line for short circuit.

Q: Is the check result normal?

YES : 

Go to Step 10 .

NO : 

Repair the damaged harness wire.

AKA00090

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

146

147

148

149

150

151

152

153

154

155

156

157

158

117

145

116

144

C-103 (B)

C-103 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-103

AB

AKA00090

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

146

147

148

149

150

151

152

153

154

155

156

157

158

117

145

116

144

C-103 (B)

C-103 (B)

<R.H. drive vehicles>

Harness side connector

<L.H. drive vehicles>

Connector: C-103

AB

AKB00292

M

2

1

3

4

AB

A-122 (GR)

Harness side
connector

Connector: A-122

 

 

 

 

 

 

 

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