Mitsubishi L200. Manual - part 41

 

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Mitsubishi L200. Manual - part 41

 

 

AK603151

Injector seal face

AB

WATER HOSE AND PIPE

ENGINE OVERHAUL

11B-38

6. Check that the injector-sealing surface has the 

seal lip.

AK500741AB

1

10

5

4

2

3

9

6

7

8

7. In accordance with the tightening order shown in 

the illustration, tighten bolts to 3.0 

± 1.0 N⋅m.

8. Again, in accordance with the tightening order 

shown in the illustration, tighten bolts to the 
specified torque of 10 

± 2 N⋅m.

WATER HOSE AND PIPE

REMOVAL AND INSTALLATION

M1113010201007

<Except Euro5>

AK403582

1

2

3

4

5

8

9

17

18

19

20

21

22

29 ± 10 N·m

11 ± 1 N·m

10

11

12

13

14

15

16

7

10 ± 2 N·m

24 ± 3 N·m

24 ± 3 N·m

24 ± 3 N·m

11 ± 1 N·m

24 ± 3 N·m

50 ± 5 N·m

39 ± 5 N·m

54 ± 4 N·m

6

24 ± 3 N·m

AB

24 ± 3 N·m

Removal steps 

1.

Water hose

2.

Water pipe "A"

3.

Water hose

4.

Water hose

>>

E

<< 5.

Water pipe

>>

E

<< 6.

O-ring

7.

Water hose

8.

Water pipe "D"

9.

Joint

>>

D

<< 10. Front upper case stiffener

11. Water hose

12. Water hose

>>

C

<< 13. Coolant temperature gauge unit

>>

B

<< 14. Coolant temperature sensor

15. Water outlet fitting
16. Water outlet fitting gasket
17. Water inlet fitting

>>

A

<< 18. Thermostat

19. Plate
20. Gasket
21. Water pump
22. Water pump gasket

WATER HOSE AND PIPE

ENGINE OVERHAUL

11B-39

<Euro5>

AK801109

1

2

5

6

14

15

16

17

18

19

29 ± 10 N·m

11 ± 1 N·m

7

9

10

11

12

13

4

10 ± 2 N·m

24 ± 3 N·m

24 ± 3 N·m

11 ± 1 N·m

24 ± 3 N·m

50 ± 5 N·m

39 ± 5 N·m

54 ± 4 N·m

3

24 ± 3 N·m

AB

24 ± 3 N·m

8

Removal steps (Continued)

Removal steps 

1.

Water hose

>>

E

<< 2.

Water pipe

>>

E

<< 3.

O-ring

4.

Water hose

5.

Water pipe "D"

6.

Joint

>>

D

<< 7.

Front upper case stiffener

8.

Water hose

9.

Water hose

>>

C

<< 10. Coolant temperature gauge unit

>>

B

<< 11. Coolant temperature sensor

12. Water outlet fitting
13. Water outlet fitting gasket
14. Water inlet fitting

>>

A

<< 15. Thermostat

16. Plate
17. Gasket

Removal steps (Continued)

WATER HOSE AND PIPE

ENGINE OVERHAUL

11B-40

INSTALLATION SERVICE POINTS

>>A<< THERMOSTAT INSTALLATION

AK801125AB

Valve opening
tenperature

Manufacturer
mark

Manufacturing 
year and month

1. Check that the rubber ring is undamaged and 

seated correctly in the thermostat flange.

2. Install the thermostat as shown in the illustration.

>>B<< COOLANT TEMPERATURE SENSOR 
INSTALLATION

AK400587AD

When reusing the sensor, apply the specified sealant 
to the threads.

Specified sealant:
Three bond 1324N, LOCTITE 262 or equiva-
lent

>>C<< COOLANT TEMPERATURE GAUGE UNIT 
INSTALLATION

AK400588AD

Apply the specified sealant to the threads.

Specified sealant:
Three bond 2310 or equivalent

>>D<< FRONT UPPER CASE STIFFENER 
INSTALLATION

AK500675AB

"A"

"A"

Front upper case stiffener

"B"

"B"

1. Temporarily tighten the front upper case stiffener 

with bolts.

2. Tighten to the specified torque of 50 

± 5 N⋅m Bolt 

"A" located at the front upper case side.

3. Next, tighten to the specified torque of 50 

± 5 N⋅m 

Bolt "B" located at the cylinder block side.

>>E<< WATER PIPE / O-RING INSTALLATION

CAUTION

Keep the O-ring free of oil or grease.

AK400406 AC

O-ring

1. Attach a new O-ring to each end of the water pipe.
2. Wet the O-ring with water.
3. Insert the rear end of the pipe into the thermostat 

housing.

18. Water pump
19. Water pump gasket

Removal steps (Continued)

ROCKER ARMS AND CAMSHAFT

ENGINE OVERHAUL

11B-41

ROCKER ARMS AND CAMSHAFT

REMOVAL AND INSTALLATION

M1113005402042

AK503039

1

2

7

8

9

12

13

14

15

16

17

18

19

21

20

22

23

18

19

20

21

22

23

11 ± 1 N·m

18 ± 2 N·m

18 ± 2 N·m

11 ± 1 N·m

AB

20 ± 1 N·m

10

10

10

10

4

5

6

20 ± 1 N·m

3

11 ± 1 N·m

11

6

6

6

Removal steps 

1.

Camshaft position sensor

>>

F

<< 2.

Camshaft oil seal

>>

E

<< 3.

Exhaust oil pipe

>>

E

<< 4.

O-ring

>>

E

<< 5.

Camshaft bearing cap, front right

>>

E

<< 6.

Camshaft bearing cap, right

>>

E

<< 7.

Inlet oil pipe

>>

E

<< 8.

O-ring

>>

E

<< 9.

Camshaft bearing cap, front left

>>

E

<< 10. Camshaft bearing cap, left

>>

D

<< 11. Exhaust camshaft

>>

D

<< 12. Inlet camshaft assembly

>>

C

<< 13. Snap ring

>>

C

<< 14. Wave washer

>>

C

<< 15. Sub gear

>>

C

<< 16. C-spring

17. Inlet camshaft

>>

B

<< 18. Rocker arm assembly

19. Nut
20. Adjusting screw
21. Rocker arm

>>

A

<< 22. Stem end cap

23. Pivot bolt

Removal steps (Continued)

 

 

 

 

 

 

 

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