Mercedes-Benz Sprinter / Dodge Sprinter. Manual - part 447

HYDRAULIC FLOW IN DRIVE - FOURTH TO THIRD GEAR TRANSITION

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AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION

21 - 83

HYDRAULIC FLOW IN DRIVE - THIRD TO SECOND GEAR TRANSITION

21 - 84

AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION

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HYDRAULIC FLOW IN DRIVE - SECOND TO FIRST GEAR TRANSITION

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AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION

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SPECIFICATIONS - NAG1 AUTOMATIC TRANS-
MISSION

GEAR RATIOS

1ST

3.59:1

2ND

2.19:1

3RD

1.41:1

4TH

1.00:1

5TH

0.83:1

REVERSE

3.16:1

SPECIFICATIONS

COMPONENT

METRIC

(mm)

INCH (in.)

Geartrain End-play

0.3-0.5

0.012-0.020

Geartrain End-play Shim

0.2, 0.3,
0.4, and

0.5

0.008,
0.012,
0.016,

0.020

Rear Planetary Gear Set

End-play

0.15-0.6

0.006-0.024

Rear Planetary Gear Set

Snap-rings

3.0, 3.4,

and 3.7

0.118,

0.134,

0.146

B1 Clutch

Clearance -
Double Sid-

ed Friction

Discs

2 Disc

2.3-2.7

0.091-0.106

3 Disc

2.7-3.1

0.106-0.122

4 Disc

3.0-3.4

0.118-0.134

B1 Clutch

Clearance -

Single Sid-

ed Friction

Discs

4 Disc

2.2-2.6

0.087-0.102

6 Disc

2.4-2.8

0.095-0.110

8 Disc

2.6-3.0

0.102-0.118

B1 Clutch Snap-rings

2.6, 2.9,
3.2, 3.5,
3.8, and

4.1

0.102,

0.114,

0.126,
0.138,
0.150,

0.162

B2 Clutch

Clearance

4 Disc

1.9-2.3

0.075-0.091

5 Disc

2.0-2.4

0.079-0.095

B2 Clutch Snap-rings

2.9, 3.2,
3.5, 3.8,

and 4.1

0.114,

0.126,
0.138,
0.150,

0.162

B3 Clutch Clearance

2.0-2.4

0.079-0.095

B3 Clutch Snap-rings

3.2, 3.5,
3.8, 4.1,
4.4, and

4.7

0.126,
0.138,
0.150,
0.162,
0.173,

0.185

COMPONENT

METRIC

(mm)

INCH (in.)

K1 Clutch

Clearance -
Double Sid-

ed Friction

Discs

3 Disc

2.7-3.1

0.106-0.122

4 Disc

3.0-3.4

0.118-0.134

5 Disc

3.3-3.7

0.13-0.146

6 Disc

3.6-4.0

0.142-0.158

K1 Clutch

Clearance -

Single Sid-

ed Friction

Discs

6 Disc

2.4-2.8

0.095-0.110

8 Disc

2.6-3.0

0.102-0.118

10 Disc

2.8-3.2

0.110-0.126

12 Disc

2.9-3.3

0.114-0.130

K1 Clutch Snap-rings

2.6, 2.9,
3.2, 3.5,
3.8, and

4.1

0.102,

0.114,

0.126,
0.138,
0.150,

0.162

K2 Clutch

Clearance

3 Disc

2.3-2.7

0.091-0.106

4 Disc

2.4-2.8

0.095-0.110

5 Disc

2.5-2.9

0.099-0.114

6 Disc

2.7-3.1

0.106-0.122

K2 Clutch Snap-rings

2.3, 2.6,
2.9, 3.2,
3.5, and

3.8

0.091,
0.102,

0.114,

0.126,
0.138,

0.150

K3 Clutch

Clearance -
Double Sid-

ed Friction

Discs

3 Disc

2.3-2.7

0.091-0.106

4 Disc

2.4-2.8

0.095-0.110

5 Disc

2.5-2.9

0.099-0.114

K3 Clutch

Clearance -

Single Sid-

ed Friction

Discs

6 Disc

2.3-2.7

0.091-0.106

8 Disc

2.4-2.8

0.095-0.110

10 Disc

2.5-2.9

0.099-0.114

K3 Clutch Snap-rings

2.0, 2.3,
2.6, 2.9,
3.2, and

3.5

0.079,
0.091,
0.102,

0.114,

0.126,

0.138

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AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION

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