Mazda Training manual - part 287

 

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Mazda Training manual - part 287

 

 

AIR CONDITIONING 
04 - Refrigerant Charging

 

 

SG04-3

TC070-15-01H

NOTE 

When using service can, do not open the high-pressure side valve while the engine 
is running. If you open, the compressed refrigerant will enter into the can causing a 
burst and it may damages surroundings and you may get injured.  

 
3.  Open the high-pressure side valve. 
 

NOTE 

Always begin charging with the high-pressure side valve open. If you begin with the 
low-pressure side valve, the vanes of the A/C compressor will not spread to work 
properly and abnormal noise may occur. 

 
4.  When the low-pressure side reading increases to 0.098 MPa {1.0 kgf/cm

2

, 14 

psi}, close the high-pressure side valve. 

 
5.  Using an electronic leak detector, inspect the system for leakage from the cooler 

pipe/hose connections. (If leakage is found at a loose joint, tighten the joint, then 
inspect for leakage again.)  

 
6.  Open the high-pressure side valve and charge with refrigerant until the weight of 

refrigerant tank has decreased 250 g {8.83 oz} from the recorded amount in Step 
2. 

 
7.  Close the high-pressure side valve. 
 
8.  Start the engine and actuate the A/C compressor.  
 
9.  Open the low-pressure side valve and charge with refrigerant until the weight of 

the refrigerant tank has decreased regular amount from the recorded amount in 
Step 2. 

 
10. Close the low-pressure side valve and the valve of the refrigerant tank.  
 
11. Stop the engine and A/C compressor.  
 
 
 
Leak Test  
 
1.  Using an electronic leak detector, inspect the system for leakage. (If leakage is 

detected at a loose joint, tighten the joint and/or repair the faulty place.)  

 
2.  Disconnect the pressure gauge from the charging valves.  
 
 
4. Install the caps to the charging valves. 
 

AIR CONDITIONING 
04 - Refrigerant Charging

 

 

SG04-4

TC070-15-01H

 
 
Instructor Sign-Off: 
Now that you have completed this activity, you should be able to: 

 

perform A/C refrigerant charging 

This skill will help you properly charge the refrigerant. 
 
Instructor’s initials:   
 
 

AIR CONDITIONING 
SG02 - Control System [Manual Air Conditioning]

 

 

SG02-1

TC070-15-01H

 
OBJECTIVES 
 
After completing this section, you will be able to: 

 

 

Identify the components of Manual Air Conditioner and distinguish the 
components from those of Full-auto Air Conditioner.  

 

Describe a control system and how the system controls the Manual Air 
Conditioner.  

 

Identify major components of a manual A/C system 

 
 
 
Activities To complete this section, you will perform the following activities: 
 

Activity Title/Description 

Location 

AC – 05 

Units and parts checks* 

Shop 

AC – 06 

Symptom troubleshooting  

Shop 

 

What’s in this section? 

 

Control System [Manual Air Conditioner] ..................................................  2 
Control System [Full-auto Air Conditioner] ................................................  3 
Control System Wiring Diagram [Manual Air Conditioner] .........................  4 
Blower relay ...............................................................................................  5 
Blower motor .............................................................................................  5 
Resistor .....................................................................................................  6 
Air intake actuator .....................................................................................  6 
Evaporator temperature sensor .................................................................  7 
A/C relay ...................................................................................................  9 
Magnetic clutch .........................................................................................  9 
Refrigerant pressure switch .......................................................................  11 
Fan switch .................................................................................................  12 
Climate control unit ....................................................................................  12 
Climate control unit inspection (Reference) ...............................................  16 
Technical Data ..........................................................................................  18 
Review Exercise ........................................................................................  19 

 
 
 
* Activity AC – 05 is an optional activity. If units and parts are not available, this 

activity is to be cancelled.  

 

AIR CONDITIONING 
SG02 - Control System [Manual Air Conditioning]

 

 

SG02-2

TC070-15-01H

 

Control System [Manual Air Conditioner] 
 
Structural View (Mazda 3) 
 

 

 
 
1. Air intake actuator 
2. Blower motor 
3. Resistor 
4. Magnetic clutch (Z6) 
5. Magnetic clutch (LF) 
6. Evaporator temperature sensor 
7. Refrigerant pressure switch 
8. Climate control unit 
9. A/C relay 
10. Blower relay 
11. Main fuse block 
 
 

 

 

 

 

 

 

 

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