Mazda Training manual - part 2

Powertrain 

Table of Contents 

Diesel Engines ..........................................................................................................01-61 
RF-T Engine ..............................................................................................................01-61 

Mechanical ..........................................................................................................01-61 

Features .......................................................................................................01-61 
Overview.......................................................................................................01-62 
Cylinder Block...............................................................................................01-63 
Pistons..........................................................................................................01-63 
Crankshaft ....................................................................................................01-64 
Cylinder Head...............................................................................................01-65 
Camshaft ......................................................................................................01-66 
Valve Actuation.............................................................................................01-66 
Valve Train ...................................................................................................01-67 
Timing Belt Tensioner...................................................................................01-68 
Valve Timing.................................................................................................01-70 
Accessory Drive Belt ....................................................................................01-71 

Lubrication ...........................................................................................................01-72 

Features .......................................................................................................01-72 
Parts Location...............................................................................................01-72 
Engine Oil .....................................................................................................01-73 
Oil Dipstick....................................................................................................01-73 

Cooling System ...................................................................................................01-74 

Features .......................................................................................................01-74 
Parts Location...............................................................................................01-74 
Diesel Particulate Filter System....................................................................01-75 

Service Procedures .............................................................................................01-76 

Replacing the Engine Oil ..............................................................................01-76 
Injection Amount Learning Function .............................................................01-76 
DPF Manual Regeneration ...........................................................................01-77 

WL-C Engine .............................................................................................................01-78 

Mechanical ..........................................................................................................01-78 

Features .......................................................................................................01-78 
Overview.......................................................................................................01-79 
Balancer Shafts ............................................................................................01-80 
Cylinder Head...............................................................................................01-81 
Camshaft ......................................................................................................01-82 
Valve Actuation.............................................................................................01-83 
Valve Train ...................................................................................................01-84 
Timing Belt Tensioner...................................................................................01-86 
Valve Timing.................................................................................................01-87 
Accessory Drive Belt ....................................................................................01-89 

Lubrication ...........................................................................................................01-90 

Features .......................................................................................................01-90 
Parts Location...............................................................................................01-90 

Cooling System ...................................................................................................01-91 

Features .......................................................................................................01-91 
Parts Location...............................................................................................01-91 

Service Procedures .............................................................................................01-92 

MAF Sensor Learning Function....................................................................01-92 

Curriculum Training 

Table of Contents 

Powertrain 

Y-type Engines..........................................................................................................01-93 

Mechanical (Y4 Engine) ......................................................................................01-93 

Features .......................................................................................................01-93 
Overview.......................................................................................................01-94 
Cylinder Block...............................................................................................01-95 
Pistons..........................................................................................................01-96 
Crankshaft ....................................................................................................01-97 
Cylinder Head.............................................................................................01-100 
Valve Actuation...........................................................................................01-101 
Valve Train .................................................................................................01-102 
Timing Belt Tensioner.................................................................................01-103 
Valve Timing...............................................................................................01-104 

Mechanical (Y6 Engine) ....................................................................................01-105 

Features .....................................................................................................01-105 
Overview.....................................................................................................01-105 
Cylinder Head.............................................................................................01-106 
Camshafts ..................................................................................................01-107 
Valve Train .................................................................................................01-109 

Lubrication .........................................................................................................01-110 

Features .....................................................................................................01-110 
Parts Location.............................................................................................01-110 

Cooling System .................................................................................................01-111 

Features .....................................................................................................01-111 
Parts Location.............................................................................................01-111 

Diesel Particulate Filter System.........................................................................01-112 
Service Procedures ...........................................................................................01-113 

Bleeding the Fuel System...........................................................................01-113 
Refilling the Fuel Additive Tank ..................................................................01-114 
Installing a New DPF ..................................................................................01-115 
DPF Manual Regeneration .........................................................................01-115 
 

 Curriculum 

Training 

Powertrain 

Table of Contents 

Transmissions ...................................................................................02-1 

Drive Train...................................................................................................................02-1 
Transmission Code ....................................................................................................02-2 
Manual Transmissions...............................................................................................02-3 

F35M-R Transmission ...........................................................................................02-4 

Overview.........................................................................................................02-4 

Service Procedures ...............................................................................................02-5 

Transmission Oil Inspection ...........................................................................02-5 

A26M(X)-R Transmission ......................................................................................02-6 

Overview.........................................................................................................02-6 

S15M(X)-D Transmission ......................................................................................02-8 

Overview.........................................................................................................02-8 

Automated Shift Manual Transmission ..................................................................02-09 

Overview..............................................................................................................02-09 
Service Procedures .............................................................................................02-10 

Bleeding the Clutch System .........................................................................02-10 

Automatic Transmissions........................................................................................02-11 

FS5A-EL Transmission........................................................................................02-12 

Overview.......................................................................................................02-12 

Limited Slip Differential ...........................................................................................02-13 

Overview..............................................................................................................02-13 
Service Procedures .............................................................................................02-14 

Rear Differential Oil Inspection and Oil Replacement ..................................02-14 

List of Abbreviations.........................................................................03-1 

Curriculum Training 

Table of Contents 

Powertrain 

Notes: 

 Curriculum 

Training