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Mazda RX7. Manual - part 103

REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02

Article Text

1983 Mazda RX7

For www.iluvmyrx7.com

Saturday, September 08, 2001 09:44AM

ARTICLE BEGINNING

TECHNICAL SERVICE BULLETIN

REMANUFACTURED TRANSMISSIONS

Model(s): All Mazda (Canadian) Models through 1995
Category: J - Manual Transmission
Bulletin No.: 95-02
Date: May 1995

DESCRIPTION

Remanufactured Transmissions and Transaxles which are supplied by
Mazda Canada Inc., are rebuilt by M.A.N.A. (Mazda North America Inc.).
This division of Mazda supplies remanufactured units for both Canada
and United States.

In their continued efforts to upgrade the quality of these
remanufactured units they are looking for more information on what
initially failed and why. This will allow the cause to be recognized
and addressed during the remanufacturing of the failed unit.

To assist M.A.N.A. in their efforts, the following procedures will
be put into place immediately:

1. A properly completed "Warranty Tag" (P/N 9999-94-5011-E/F) must be
attached, directly to the body of the core unit (Attachment #1 is a
completed sample).

2. A properly completed "Automatic Transmission, Diagnosis Information
Sheet" must be folded twice and stapled to the "Warranty Tag".
See Fig. 1.

REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02

Article Text (p. 2)

1983 Mazda RX7

For www.iluvmyrx7.com

Saturday, September 08, 2001 09:44AM

Fig. 1: Example of Warranty Tag

3. The defective unit must be shipped to the Quality Assurance Centre

REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02

Article Text (p. 3)

1983 Mazda RX7

For www.iluvmyrx7.com

Saturday, September 08, 2001 09:44AM

as specified in the enclosed revised Parts Merchandising Bulletin.

If a core unit is received without a properly completed "Warranty
Tag" and/or properly completed "Automatic Transmission Diagnosis
Information Sheet" the core credit will not be processed for payment.
The dealer will be advised of the situation by the Warranty
Administration Department. Once the missing information is
faxed/received by the Warranty Administration Department, the core
credit will be processed.

If the requested information is not received within 10 working days,
the core unit will be shipped back to the dealer, freight collect.

Two copies of this Service Bulletin are being supplied to each
dealer. Please give the second copy to the Mazda Parts Manager.

NOTE: Five copies of the Automatic Transmission Diagnosis Information
Sheet are being supplied with this bulletin. Ensure 1 copy
remains intact with the original bulletin so that additional
copies can be produced as necessary by your dealership.

Your understanding and continued co-operation are appreciated.
See Fig. 1 for example.

AUTOMATIC TRANSMISSION DIAGNOSIS INFORMATION SHEET

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1. Dealer Code _________ RO ________ Date ________ Model Yr. ________
VIN ________________________________ Odometer _________________

2. Customer Concern: (Check appropriate box)

Shifting/Engagement: Does Not Occur Slips Delayed
Harsh
A. Engagement into drive ____ ____ ____ ____
B. Engagement into reverse ____ ____ ____ ____
C. 1-2 Upshift ____ ____ ____ ____
D. 2-3 Upshift ____ ____ ____ ____
E. 3-4 Upshift ____ ____ ____ ____
F. Downshifts ____ ____ ____ ____
G. Kickdowns ____ ____ ____ ____

Noise/Vibration: ____ Clunk ____ Whine ____ Buzz ____ Other
Condition Occurs: ____ Hot ____ Cold
Frequency: ____ Intermittent ____ Always

Other: _______________________________________________________

3. Technician Diagnosis:

Visual Inspection: (note leaks) _________________________________

REMANUFACTURED TRANS (CANADIAN) - DIAGNOSIS SHEET CAT. J, NO. 95-02

Article Text (p. 4)

1983 Mazda RX7

For www.iluvmyrx7.com

Saturday, September 08, 2001 09:44AM

Fluid Condition: ____ Burnt ____ Normal
Fluid Level: ____ Correct ____ High ____ Low

Line Pressure (record applicable data)
Idle WOT
P ____ N/A
R ____ ____
N ____ N/A
OD ____ ____
D ____ ____
2 ____ ____
1 ____ ____

4. Replacement Transmission Identification: (unit to be installed into
vehicle)

Installation date ______ Part Number ______ Unit Serial No. ______

5. Transmission Identification: (MCI use only)
_____ Original unit _____ reman unit
_____ Unit Serial Number

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END OF ARTICLE

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