Mazda Protege 5. Manual - part 121

 

  Index      Mazda     Mazda Protege 5 - service repair manual 2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  119  120  121  122   ..

 

 

Mazda Protege 5. Manual - part 121

 

 

MECHANICAL [ZM]

01–10A–18

3. Suspend the engine using the SST.
4. Remove the No.3 engine mount.

End Of Sie

FRONT OIL SEAL REPLACEMENT [ZM]

A3U011010602W02

1. Disconnect the negative battery cable.
2. Remove the timing belt. (See 01–10A–9 TIMING BELT REMOVAL/INSTALLATION [ZM].)
3. Remove in the order indicated in the table.

.

4. Install in the reverse order of removal.

Front Oil Seal Removal Note

1. Cut the oil seal lip using a razor.
2. Remove the oil seal using a screwdriver protected 

with a rag.

Front Oil Seal Installation Note

1. Apply clean engine oil to the oil seal lip.
2. Push the oil seal slightly in by hand.

Z3U110WBC

X3U110WBD

1

Timing belt pulley

2

Key

3

Front oil seal
(See 01–10A–18 Front Oil Seal Removal Note)
(See 01–10A–18 Front Oil Seal Installation Note)

X3U110WBE

1712-1U-01G(01-10A).fm  18 ページ  2001年6月29日 金曜日 午前9時36分

MECHANICAL [ZM]

01–10A–19

01–10A

3. Tap the oil seal in evenly using the SST and a 

hammer.

End Of Sie

REAR OIL SEAL REPLACEMENT [ZM]

A3U011011399W02

1. Remove the flywheel. (MTX) (See 05–10–11 CLUTCH UNIT REMOVAL/INSTALLATION.)
2. Remove the drive plate. (ATX) (See 05–17–46 DRIVE PLATE REMOVAL/INSTALLATION.)
3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

Rear Oil Seal Removal Note

1. Cut the oil seal lip using a razor.
2. Remove the oil seal using a screwdriver protected 

with a rag.

Rear Oil Seal Installation Note

1. Apply clean engine oil to the new oil seal lip.
2. Push the oil seal slightly in by hand.
3. Tap the oil seal in evenly using the SSTs.

End Of Sie

X3U110WBF

1

Rear oil seal
(See 01–10A–19 Rear Oil Seal Removal Note)
(See 01–10A–19 Rear Oil Seal Installation Note)

X3U110WBG

X3U110WBH

Y3U110WA2

1712-1U-01G(01-10A).fm  19 ページ  2001年6月29日 金曜日 午前9時36分

MECHANICAL [ZM]

01–10A–20

ENGINE REMOVAL/INSTALLATION [ZM]

A3U011002000W06

Warning

••••

Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep 
sparks and flames away from fuel.

••••

Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and 
damage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line 
Safety Procedure”. (See 01–14–4 BEFORE REPAIR PROCEDURE.)

1. Remove the battery.
2. Drain the engine coolant. (See 01–12–2 COOLING SYSTEM SERVICE WARNINGS.) (See 01–12–3 ENGINE 

COOLANT REPLACEMENT.)

3. Remove the air cleaner, air hose, and resonance chamber.
4. Remove the front pipe.
5. Disconnect the accelerator cable, bracket, heater hoses, vacuum hoses.
6. Remove the radiator. (See 01–12–4 RADIATOR REMOVAL/INSTALLATION.)
7. Remove the drive belt. (See 01–10A–4 DRIVE BELT ADJUSTMENT [ZM].)
8. Disconnect the plastic fuel hoses. (See 01–14–11 Plastic Fuel Hose Removal Note.) (See 01–14–12 Plastic 

Fuel Hose Installation Note.)

9. Disconnect the rods, cables, and clutch release cylinder related to the manual transaxle. (MTX) (See 05–15A–

4 MANUAL TRANSAXLE (MTX) REMOVAL/INSTALLATION [F25M-R].)

10. Disconnect the rods, cables, and oil pipe related to the automatic transaxle. (ATX) (See 05–17–31 

AUTOMATIC TRANSAXLE (ATX) REMOVAL/INSTALLATION.)

11. Remove the drive shaft. (See 03–13–9 DRIVE SHAFT REMOVAL/INSTALLATION.)
12. Remove the P/S oil pump with the oil hose still connected. Position the P/S oil pump so that it is out of the way.
13. Remove the A/C compressor with the pipe still connected. Position the A/C compressor so that it is out of the 

way.

14. Remove in the order indicated in the table.
15. Install in the reverse order of removal.
16. Adjust the drive belt deflection/tension. (See 01–10A–4 DRIVE BELT ADJUSTMENT [ZM].)
17. Start the engine and:

(1) Inspect for the engine oil, engine coolant, transaxle oil, ATF and fuel leakage.
(2) Verify the ignition timing, idle speed and idle mixture. (See 01–10A–25 ENGINE TUNE-UP [ZM].)

18. Perform a road test.

1712-1U-01G(01-10A).fm  20 ページ  2001年6月29日 金曜日 午前9時36分

MECHANICAL [ZM]

01–10A–21

01–10A

.

Y3U110WA3

1

Air cleaner bracket

2

Battery carrier bracket

3

No.1 engine mount
(See 01–10A–22 No.1 Engine Mount Removal 
Note)
(See 01–10A–23 No.1 Engine Mount Installation 
Note)

4

Engine mount member
(See 01–10A–22 Engine Mount Member Removal 
Note)
(See 01–10A–23 Engine Mount Member Installation 
Note)

5

No.2 engine mount
(See 01–10A–23 No.2 Engine Mount Installation 
Note)

6

No.4 engine mount
(See 01–10A–22 No.4 Engine Mount Removal 
Note)
(See 01–10A–22 No.4 Engine Mount Installation 
Note)

7

No.3 engine mount
(See 01–10A–22 No.3 Engine Mount Installation 
Note)

8

Engine, transaxle

1712-1U-01G(01-10A).fm  21 ページ  2001年6月29日 金曜日 午前9時36分

 

 

 

 

 

 

 

Content   ..  119  120  121  122   ..