Mazda Protege 5. Manual - part 30

 

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Mazda Protege 5. Manual - part 30

 

 

ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)]

01–02A–86

22

INSPECT LEAKAGE FROM CHARCOAL 
CANISTER TO PURGE SOLENOID VALVE

•

Implement “01-03A ENGINE CONTROL 
SYSTEM OPERATION INSPECTION [ZM], 
Evaporative Leak System Inspection Using 
Vacuum Pump, Inspection from charcoal 
canister to purge solenoid valve”.
(See 01–03A–56 Inspection from charcoal 
canister to purge solenoid valve.)

•

Does voltage change under to specified 
readings and hold for a minimum of 2 
minutes
?

Yes Go to Step 27.

No

Go to next step.

23

INSPECT CATCH TANK

•

Remove catch tank and inspect for plugging, 
damages and pinhole using vacuum pump.

•

Is it okay?

Yes Go to next step.

No

Replace catch tank, then go to Step 27.

24

INSPECT PURGE SOLENOID VALVE 
OPERATION

•

Inspect purge solenoid valve
(See 01–16–12 PURGE SOLENOID VALVE 
INSPECTION.)

•

Is purge solenoid valve okay?

Yes Go to next step.

No

Replace purge solenoid valve, then go to Step 27.

25

INSPECT CHARCOAL CANISTER

•

Remove charcoal canister and inspect for 
plugging, damage and pinhole.

•

Is it okay?

Yes Go to next step.

No

Replace charcoal canister, then go to Step 27.

26

INSPECT CDCV OPERATION

•

Inspect CDCV.
(See 01–16–10 CANISTER DRAIN CUT 
VALVE (CDCV) INSPECTION.)

•

Is CDCV okay?

Yes Go to next step.

No

Replace CDCV, then go to next step.

27

DECIDE ON AFTER REPAIR PROCEDURE 
ACCORDING TO REPAIR SHOP CONDITION

•

Clear DTC from memory using WDS or 
equivalent.

•

Is repair shop possible to perform Drive Mode 
4?

Yes Go to next step.

No

Go to step 31.

28

VERIFY MONITORING CONDITION FOR 
EVAPORATIVE SYSTEM TEST OR DRIVE 
MODE 4

•

Turn ignition key to ON (Engine OFF).

•

Verify that following conditions are met.
— Barometric pressure: 72.2 kPa {542 mmHg, 

21.3 inHg} or higher

— Engine coolant temperature: –10.0—22.0 

°°°°

C {14.0—72.0 

°°°°

F} [at barometric pressure 

72.2 kPa {542 mmHg, 21.3 inHg}]

— Intake air temperature: 10—60 

°°°°

C {50—140 

°°°°

F}

— Fuel tank level: 15—85%

•

Is there any conditions that is out of 
specification?

Yes Take corrective action (e.g. cool down engine), then repeat 

this step.

Note

•

Readings need to be in the indicated ranges to 
perform Drive Mode.

No

Go to next step.

29

MONITOR EVAP SYSTEM BY DRIVE MODE 4

•

Run OBD-II Drive Mode 4.
(See 01–02A–13 Mode 4 (EVAP system repair 
verification drive mode).)

•

Stop vehicle and access ON BOARD SYSTEM 
READINESS TESTS to inspect Drive Mode 
completion status.

•

Has EVAPORATIVE PURGE SYSTEM been 
monitored?

Yes Go to next step.

No

Go back to Step 28.

STEP

INSPECTION

ACTION

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ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)]

01–02A–87

01–02A

End Of Sie

DTC P0461 [ZM]

A3U010201086W25

Diagnostic procedure

End Of Sie

30

VERIFY EVAP SYSTEM REPAIRED

•

Access DIAGNOSTIC MONITORING TEST 
RESULTS.

•

Verify TEST ID 10:22:00 value.
(See 01–02A–10 Diagnostic Monitoring Test 
Results Access Procedure.)

•

Is it below maximum value?

Yes Go to Step 32.

No

Replace PCM, then go to Step 32.

31

INSPECT WHOLE EVAP CONTROL SYSTEM

•

Implement “01-03A ENGINE CONTROL 
SYSTEM OPERATION INSPECTION [ZM], 
Evaporative System Leak Inspection Using 
Vacuum Pump, Whole system inspection”.
(See 01–03A–56 Whole system inspection.)

•

Does voltage change under to specified 
readings and hold for minimum of 2 minutes?

Yes Go to Step 32.

No

Replace PCM, then go to Step 32.

32

VERIFY AFTER REPAIR PROCEDURE

•

Perform “After Repair Procedure”.
(See 01–02A–10 AFTER REPAIR 
PROCEDURE [ZM].)

•

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02A–15 DTC TABLE [ZM].)

No

Troubleshooting completed.

STEP

INSPECTION

ACTION

DTC P0461

Fuel gauge sender unit circuit range/performance

DETECTION 

CONDITION

•

PCM monitors fuel gauge sender unit input voltage difference before and after PCM-calculated fuel 
consumption has reached 17.5 liters {18.5 US qt., 15.4 Imp qt.}. If fuel gauge sender unit operation 
reflects 5% less than PCM-calculated fuel consumption, PCM determines that fuel gauge sender unit 
range/performance is in error.

Diagnostic support note

•

This is a continuous monitor (CCM).

•

MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles.

•

PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.

•

FREEZE FRAME DATA is available.

•

DTC is stored in PCM memory.

POSSIBLE 

CAUSE

•

Fuel gauge sender unit malfunction or substandard performance

STEP

INSPECTION

ACTION

1

VERIFY FREEZE FRAME DATA HAS BEEN 
RECORDED

•

Has FREEZE FRAME DATA been recorded?

Yes Go to next step.

No

Record FREEZE FRAME DATA on repair order, then go to 
next step.

2

VERIFY RELATED REPAIR INFORMATION 
AVAILABILITY

•

Check for related Service Bulletins availability.

•

Is any related repair information available?

Yes Perform repair or diagnosis according to available repair 

information.

•

If vehicle is not repaired, go to next step.

No

Go to next step.

3

INSPECT FUEL GAUGE SENDER UNIT

•

Turn ignition key to OFF.

•

Inspect fuel gauge sender unit.
(See 09–22–13 FUEL GAUGE SENDER UNIT 
INSPECTION.)

•

Is fuel gauge sender unit okay?

Yes Replace PCM, then go to next step.

No

Repair or replace fuel gauge sender unit, then go to next 
step.

4

VERIFY AFTER REPAIR PROCEDURE

•

Perform “After Repair Procedure”.
(See 01–02A–10 AFTER REPAIR 
PROCEDURE [ZM].)

•

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02A–15 DTC TABLE [ZM].)

No

Troubleshooting completed.

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ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)]

01–02A–88

DTC P0462 [ZM]

A3U010201086W26

Diagnostic procedure

DTC P0462

Fuel gauge sender unit circuit low input

DETECTION 

CONDITION

•

PCM monitors the voltage of fuel gauge sender unit. If PCM detects PCM terminal 63 voltage below 0.08 V 
for 5 seconds, PCM determines that fuel gauge sender unit circuit has a malfunction.

Diagnostic support note

•

This is a continuous monitor (CCM).

•

MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles.

•

PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.

•

FREEZE FRAME DATA is available.

•

DTC is stored in PCM memory.

POSSIBLE 

CAUSE

•

Fuel gauge sender unit malfunction

•

Short to ground circuit between fuel gauge sender unit terminal A and PCM terminal 63

•

Short circuit between fuel level signal circuit and fuel gauge sender unit ground circuit

•

PCM malfunction

•

Bent terminals of fuel gauge sender unit

STEP

INSPECTION

ACTION

1

VERIFY FREEZE FRAME DATA HAS BEEN 
RECORDED

•

Has FREEZE FRAME DATA been recorded?

Yes Go to next step.

No

Record FREEZE FRAME DATA on repair order, then go to 
next step.

2

VERIFY RELATED REPAIR INFORMATION 
AVAILABILITY

•

Check for related Service Bulletins availability.

•

Is any related repair information available?

Yes Perform repair or diagnosis according to available repair 

information.

•

If vehicle is not repaired, go to next step.

No

Go to next step.

3

INSPECT TERMINAL FOR BENT

•

Turn ignition key to OFF.

•

Disconnect fuel gauge sender unit connector.

•

Check for bent terminal.

•

Is there malfunction?

Yes Repair suspected terminal, then go to Step 6.

No

Go to next step.

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ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)]

01–02A–89

01–02A

End Of Sie

4

INSPECT FUEL LEVEL SIGNAL CIRCUIT FOR 
SHORT TO GROUND

•

Turn ignition key to OFF.

•

Disconnect PCM connector.

•

Check for continuity between fuel gauge 
sender unit terminal A (harness-side) and body 
GND.

•

Is there continuity?

Yes Repair or replace suspected harness, then go to Step 6.

No

Go to next step.

5

INSPECT FUEL GAUGE SENDER UNIT 
CIRCUITS FOR SHORTS

•

Check for continuity between fuel gauge 
sender unit terminals A and C (harness-side).

•

Is there continuity?

Yes Repair or replace suspected harness, then go to Step 6.

No

Go to next step.

6

VERIFY TROUBLESHOOTING OF DTC P0462 
COMPLETED

•

Make sure to reconnect all disconnected 
connectors.

•

Turn ignition key to ON (Engine OFF).

•

Clear DTC from memory using WDS or 
equivalent.

•

Start engine.

•

Is pending code of same DTC present?

Yes Replace PCM, then go to next step.

No

Go to next step.

7

VERIFY AFTER REPAIR PROCEDURE

•

Perform “After Repair Procedure”.
(See 01–02A–10 AFTER REPAIR 
PROCEDURE [ZM].)

•

Is there any DTC present?

Yes Go to applicable DTC inspection.

(See 01–02A–15 DTC TABLE [ZM].)

No

Troubleshooting completed.

STEP

INSPECTION

ACTION

1712-1U-01G(01-02A).fm  89 ページ  2001年6月29日 金曜日 午後2時20分

 

 

 

 

 

 

 

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