Mazda 5. Manual - part 83
09–80E–8
BODY STRUCTURE [PLASTIC BODY PARTS]
14—16 seconds/viscosimeter 20
°C {68 °F}
Note
• Mix the solutions at the specified ratio.
c. Spray pressure
300—400 kPa {3—4 kg/cm
2
, 43—57 psi}
d. Standard film thickness
30—40
µ
e. Spray method
Spot-spray primer surfacer on bumper three of four times
12. Air drying 20
°C {68 °F} — 8 hours minimum.
Forced drying 60
°C {140 °F} — 1 hour
13. Lightly sand the complete surface of the bumper with #400—#600 sandpaper. Do not expose the surface of the
polypropylene. (Wet or dry sanding is acceptable.)
14. Wipe the complete surface of the bumper with degreasing agent. Quickly wipe the surface with a clean rag to
degrease it.
15. Apply a matching coat of body color to the polypropylene bumper.
Note
• Be sure to use only urethane primer for a urethane bumper and polypropylene primer for a polypropylene
bumper. Other paints for repairing a polypropylene bumper are the same as those for the urethane
bumper.
16. Air drying 20
°C {68 °F} — 8 hours minimum.
Forced drying 60
°C {140 °F} — 1 hour
Note
• Let the part air dry when possible as forced drying could cause bubbles in the top coat.
End Of Sie
PLASTIC LIFTGATE
DPE098062010B01
Characteristics of Plastic Liftgate
• The material for the outer panel of the liftgate is polycarbonate; acrylonitrile-butadience styrene resin (ABS-
resin), and the material for the inner panel is glass fiber; polypropylene.
• The liftgate has a bonded structure of outer and inner panels.
Configuration of Shipped Parts
• The liftgate is shipped with the rear No.2 wiring harness and the complex antenna assembled and bonded.
• The outer panel surface of the liftgate is not painted. However, it is coated with primer like a bumper.
• A hole cover is affixed to the back monitor camera installation hole on the outer panel with double-sided
adhesive tape. A waterproof pad is affixed to the back monitor camera installation hole on the inner panel.
Repair Points
• Scratches are repairable. Holes and cracks are not repairable.
Urethane primer surfacer
Softener
Hardner
Mixture A
Mixture B
100
30
4
1
YMU980PD2