Mazda 5. Manual - part 58

BODY STRUCTURE [CONSTRUCTION]

09–80A–3

09

-:Not applied

No.

Part Name

Ultra high- 

tension 

steel

High- 

tension 

steel

Rust proof 

steel

Thickness 

(mm) {in}

1

Bonnet

-

x

x

0.65 {0.026}

2

Front bumper bracket

-

x

-

2.90 {0.114}

3

Front side frame (inner)

-

x

x

2.00 {0.079}

4

Wheel apron panel front

-

x

x

1.00 {0.039}

5

Suspension housing (lower)

-

-

x

2.60 {0.102}

6

Apron reinforcement (upper)

-

-

x

1.00 {0.039}

7

Shroud upper reinforcement

-

-

x

2.00 {0.079}

8

Front fender bracket

-

-

x

1.00 {0.039}

9

Apron reinforcement (lower)

-

-

x

0.70 {0.028}

10

Front side frame (outer)

-

x

x

2.00 {0.079}

11

Front frame (rear)

-

x

x

2.00 {0.079}

12

Shroud side panel

-

x

x

1.00 {0.039}

13

Cowl side reinforcement

-

-

x

1.20 {0.047}

14

Front fender panel

-

-

x

0.70 {0.028}

15

Dash lower member

x

-

x

1.40 {0.055}

16

Dash lower panel

-

-

x

0.80 {0.031}

17

Dash upper panel

-

-

x

0.85 {0.033}

18

Cowl panel

-

-

x

0.80 {0.031}

19

Hinge pillar (inner)

-

x

x

1.60 {0.063}

20

Hinge pillar reinforcement

x

-

-

1.60 {0.063}

21

Side sill reinforcement

-

x

-

1.40 {0.055}

22

Side sill reinforcement gusset

-

-

-

1.20 {0.047}

23

Front pillar (inner)

x

-

-

1.40 {0.055}

24

Front pillar reinforcement

x

-

-

1.80 {0.071}

25

Center pillar (inner)

x

-

-

1.20 {0.047}

26

Center pillar reinforcement

Upper

x

-

-

1.60 {0.063}

Center

x

-

-

1.80 {0.071}

Lower

x

-

-

1.40 {0.055}

27

Roof rail (outer, rear)

-

-

x

0.90 {0.035}

28

Roof rail (outer)

-

x

x

1.00 {0.039}

29

Step panel

-

-

x

1.20 {0.047}

30

Front header

-

-

-

0.65 {0.026}

31

Roof reinforcement

-

-

-

0.55 {0.022}

32

Roof reinforcement

-

x

-

1.40 {0.055}

33

Roof reinforcement

-

-

-

0.55 {0.022}

34

Roof reinforcement

-

-

-

0.55 {0.022}

35

Rear header

Upper

-

-

-

0.50 {0.020}

Lower

-

-

-

0.75 {0.030}

36

Roof panel

-

-

-

0.75 {0.030}

37

Rear pillar reinforcement

-

-

-

0.70 {0.028}

38

C-pillar reinforcement

-

x

-

1.20 {0.047}

39

Rear pillar (outer)

-

-

x

0.70 {0.028}

40

Corner junction

-

-

-

1.40 {0.055}

41

Rear pillar (inner)

-

-

x

0.65 {0.026}

42

Side frame (outer) 

-

-

x

0.70 {0.028}

43

Rear door panel

-

x

x

0.70 {0.028}

44

Front door panel

-

x

x

0.70 {0.028}

45

Front floor pan

-

-

x

0.65 {0.026}

46

Front B frame

-

x

x

1.20 {0.047}

47

Center floor pan

-

-

x

0.70 {0.028}

48

Side sill (inner)

Front

x

-

x

1.80 {0.071}

Rear

x

-

-

1.80 {0.071}

49

Crossmember No.3

-

x

x

1.00 {0.039}

09–80A–4

BODY STRUCTURE [CONSTRUCTION]

50

Crossmember No.4

-

x

x

1.20 {0.047}

51

Rear side frame

Front

x

-

x

2.60 {0.102}

Rear

x

-

x

1.80 {0.071}

52

Trunk floor pan

-

-

x

0.70 {0.028}

53

Rear end member

-

-

-

1.20 {0.047}

54

Rear end panel

-

-

x

1.40 {0.055}

No.

Part Name

Ultra high- 

tension 

steel

High- 

tension 

steel

Rust proof 

steel

Thickness 

(mm) {in}

BODY STRUCTURE [CONSTRUCTION]

09–80A–5

09

R.H.D. models

.

x:Applied

9

8

7

5

4

3

1

2

10

6

19

15

16

14

13

11

12

18

17

28

27

26

24

25

23

22

21

29

38

37

36

34

35

33

32

30

31

39

48

47

46

44

45

43

42

40

41

49

54

53

52

50

51

20

DPE0980B130

09–80A–6

BODY STRUCTURE [CONSTRUCTION]

-:Not applied

No.

Part Name

ultra high- 

tension 

steel

High- 

tension 

steel

Rust proof 

steel

Thickness 

(mm) {in}

1

Bonnet

-

x

x

0.65 {0.026}

2

Front bumper bracket

-

x

-

2.90 {0.114}

3

Front frame (inner)

-

x

x

2.00 {0.079}

4

Wheel apron panel front

-

x

x

1.00 {0.039}

5

Suspension housing (lower)

-

-

x

2.60 {0.102}

6

Apron reinforcement (upper)

-

-

x

1.00 {0.039}

7

Shroud upper reinforcement

-

-

x

2.00 {0.079}

8

Front fender bracket

-

-

x

1.00 {0.039}

9

Apron reinforcement (lower)

-

-

x

0.70 {0.028}

10

Front frame (outer)

-

x

x

2.00 {0.079}

11

Front frame (rear)

-

x

x

2.00 {0.079}

12

Shroud side panel

-

x

x

1.00 {0.039}

13

Cowl side reinforcement

-

-

x

1.20 {0.047}

14

Front fender panel

-

-

x

0.70 {0.028}

15

Dash lower member

x

-

x

1.40 {0.055}

16

Dash lower panel

-

-

-

0.80 {0.031}

17

Dash upper panel

-

-

-

0.85 {0.033}

18

Cowl panel

-

-

-

0.80 {0.031}

19

Hinge pillar (inner)

-

x

-

1.60 {0.063}

20

Hinge pillar reinforcement

x

-

-

1.60 {0.063}

21

Side sill reinforcement

-

x

-

1.40 {0.055}

22

Side sill reinforcement gusset

-

-

-

1.20 {0.047}

23

Front pillar (inner)

x

-

-

1.40 {0.055}

24

Front pillar reinforcement

x

-

-

1.80 {0.071}

25

Center pillar (inner)

x

-

-

1.20 {0.047}

26

Center pillar reinforcement

Upper

x

-

-

1.60 {0.063}

Center

x

-

-

1.80 {0.071}

Lower

x

-

-

1.40 {0.055}

27

Roof rail (outer, rear)

-

-

x

0.90 {0.035}

28

Roof rail (outer)

-

x

x

1.00 {0.039}

29

Step panel

-

-

x

1.20 {0.047}

30

Front header

-

-

-

0.65 {0.026}

31

Roof reinforcement

-

-

-

0.55 {0.022}

32

Roof reinforcement

-

x

-

1.40 {0.055}

33

Roof reinforcement

-

-

-

0.55 {0.022}

34

Roof reinforcement

-

-

-

0.55 {0.022}

35

Rear header

Upper

-

-

-

0.50 {0.020}

Lower

-

-

-

0.75 {0.030}

36

Roof panel

-

-

-

0.75 {0.030}

37

Rear pillar reinforcement

-

-

-

0.70 {0.028}

38

C-pillar reinforcement

-

x

-

1.20 {0.047}

39

Rear pillar (outer)

-

-

x

0.70 {0.028}

40

Corner junction

-

-

-

1.40 {0.055}

41

Rear pillar (inner)

-

-

x

0.65 {0.026}

42

Side frame (outer) 

-

-

x

0.70 {0.028}

43

Rear door panel

-

x

x

0.70 {0.028}

44

Front door panel

-

x

x

0.70 {0.028}

45

Front floor pan

-

-

x

0.65 {0.026}

46

Front B frame

-

x

x

1.20 {0.047}

47

Center floor pan

-

-

x

0.70 {0.028}

48

Side sill (inner)

Front

x

-

x

1.80 {0.071}

Rear

x

-

-

1.80 {0.071}

49

Crossmember No.3

-

x

x

1.00 {0.039}