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Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Engine Installation Installation All vehicles 1. With assistance, carefully install the engine. Clean the component mating faces. 2. Secure the engine to the transmission. Tighten the bolts to 40 Nm (30 lb.ft). Remove the hydraulic jack supporting the transmission. 3. Install the LH engine mount. Lower the engine on to its mounts. Tighten the bolts to 80 Nm (59 lb.ft). Tighten the nuts to 80 Nm (59 lb.ft). 6. Connect the exhaust gas recirculation (EGR) cooler coolant hose. Secure with the clip. Secure the coolant hoses to EGR cooler. 7. Connect the heater coolant hose to the heater control valve. Secure with the clip. 8. NOTE: Remove and discard the blanking caps. Connect the fuel lines. Secure with the clip. Secure the fuel return line in the clip. 9. Secure the power steering pump. Remove and discard the tie-strap. Tighten the bolts to 23 Nm (17 lb.ft). 10. Secure the accessory drive belt around the power steering pump pulley. 11. Connect the brake booster vacuum line to the brake vacuum pump. 12. Connect the coolant hoses to the coolant pump housing. Secure with the clips. 13. Connect the radiator upper coolant hose. Secure with the clip. 14. Secure the engine wiring harness. Connect the engine control module (ECM) electrical connectors. Secure in the clips. 15. Connect the glow plug electrical connector. |