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The gaskets between the intake manifold and the heads are common leak sources. It appears to be necessary to
retighten the manifold-to-head nuts occasionally, especially shortly after a reassembly. In fact, just go out to the garage
now and torque ‘em all down.
D-Jetronic
RECOMMENDED READING: Roger Bywater wrote the definitive guide to the D-Jetronic system, published in Vol.
2, No. 2, Jaguar Quarterly (now Jaguar World -- see Kelsey Publishing, page 721), 1989. It is highly recommended
that owners of cars with this system obtain a copy of this article.
Ed Sowell says
http://www.914fan.net/djet.html
is a site providing info on the D-Jetronic system in the Porsche 914 by Kjell Nelin. The EFI systems from that era were
similar, so this makes good reading for the early XJ-S owner.
TRIGGER UNIT: The trigger unit originally fitted inside the distributor had magnetic reed switches and a three-wire
connector that plugs into the EFI wiring harness. However, the replacement trigger unit uses Hall effect circuitry and
has a fourth wire, separate from the connector; three-wire units are no longer available. The fourth wire must be
connected to a 12V power source that is switched on with engine ignition. Unlike reed switches, the Hall effect sensors
require a power supply.
Reportedly, the official Jaguar procedure is to connect this wire to the white wire at the ballast resistor. This, in fact,
should provide the proper switched 12V source -- on paper, anyway. However, Ray Reynolds reports that the 12V
available at the ballast resistor was so noisy that it caused the injectors in his car to fire wildly, resulting in flat spots and
even stalling at some throttle positions. He simply reconnected this wire to a more reliable 12V source and his
problems cleared up.
If you have the Hall effect unit, the testing procedure in the ROM won’t work. John Testrake provides a revised testing
procedure: “The Hall switch has 4 wires. One is power for the switch to make it do its Hall effect thing. Another wire
is power from the ECU. The two other wires go, one from each switch, to the injection amp which sends power to the
injectors. You connect one lead of the VM to the ecu wire and the other lead to one of the injection amp wires and
crank the engine. You should get zero resistance when the rotor passes over the corresponding side of the switch. On
an analog VM, the needle will bounce toward zero and then rest again on infinity. Now connect the VM lead to the
other injection amp wire and crank again. You should get the same result.”
ROTOR: Mike Morrin reports: “I found that the D-Jet trigger pulses were not present, it appeared that one of the reed
switches was stuck closed. Not having a spare trigger assembly, I called my local supplier of used Jaguar parts, and he
produced one of the later Hall-effect trigger units. I took it home and fitted it, and found that there were still no pulses,
but meanwhile my original trigger unit has started working again.
“So I took back the 'new' unit, but I thought that perhaps it needed a different rotor with a stronger magnet, based on
experience I had with Hall-effect devices in another application. My supplier then produced a rotor, which was clearly
different to mine, with a different shaped magnet. I took that home and tried it, and found that the 'new' trigger unit
now worked.
“So beware, there are two types of D-Jetronic distributor rotors. The ones with the narrow magnet (P/N 54422422)
only work with the old style trigger units, the ones with the wider magnet (P/N 54400048) appear to work with both old
and new trigger units.”