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Engine JAC HFC4DA1-2C. Manual - part 166

Special

Special Tools

Tools

Tools for

for

for Sunray

Sunray

Tool

Tool number

number

Tool

Tool name

name

Outline

Outline drawing

drawing

Purpose/application

JAC-T8B003

Clutch guide

Centering clutch discs (transmission)

JAC-T8B004

Input shaft bearing
installer

Installing input shaft bearings (transmission)

JAC-T8B005

Output shaft bearing
installer

Installing output shaft bearings (transmission)

JAC-T8B006

Countershaft front
bearing installer

Installing countershaft front bearing
(transmission)

JAC-T8B007

Input shaft protective
sleeve

Protecting front gear of input shaft
(transmission)

JAC-T8B008

Output shaft protective
sleeve

Protecting front gear of output shaft
(transmission)

JAC-T8B009

Transmission bearing
remover kit

Removing bearings on transmission
(transmission)

JAC-T8B010

Input shaft oil seal
installer

Installing input shaft oil seals (transmission)

JAC-T8B011

Transmission rear end
cover oil seal remover

Removing rear end cover oil seal
(transmission)

JAC-T8B012

Rear end cover oil seal
installer

Installing rear end cover oil seal (transmission)

JAC-T8D001

Steering linkage drawing
die

Disconnecting front end control arm ball joint
of wheel from steering knuckle (chassis)

JAC-T8D002

Interior trim crow plates

Prying door trims

Preface

This SUNRAY Service Manual is hereby compiled by the Customer Service

Department of JAC to help the technical service personnel correctly understand and

get familiar with SUNRAY products of JAC INTERNATIONAL better and to provide

them with the ability of quick repair and proper maintenance. This manual comprises

five volumes: Engine Control, Engine Mechanical, Chassis, Body Electrical, and

Body Accessories.

The Body Accessories Volume details the removal methods of body accessories

including interior and exterior trims and glasses of SUNRAY long-wheelbase vehicles

as well as repair parameters of metal plates.

When replacement is necessary, only genuine spare parts recommended by JAC can

be adopted.

No part of this manual can be reproduced or used in any form or by any mean without

JAC INTERNATIONAL

March 2011

Body

Body Accessor

Accessor

Accessories

ies

ies Volume

Volume

Volume Content

Content

Contentssss

- 1 -

Body

Body Accessor

Accessor

Accessories

ies

ies Volume

Volume

Volume Content

Content

Contentssss

Body

Body Glass

Glass

SST for Glass.............................................................................................................................................................BG 2

Front windshield........................................................................................................................................................BG 3

Windshield.................................................................................................................................................................BG 4

Front triangle glass.................................................................................................................................................... BG 7

Front door glass......................................................................................................................................................... BG 9

Front door glass seal................................................................................................................................................ BG 11

Front door glass regulator........................................................................................................................................BG 12

Left side wall glass.................................................................................................................................................. BG 14

Right side wall glass................................................................................................................................................ BG 17

Double-open back door glass.................................................................................................................................. BG 21

Front/Rear

Front/Rear Doors

Doors

Doors and

and

and Front

Front

Front Compartment

Compartment

Compartment Cover

Cover

Front compartment cover.........................................................................................................................................BD 24

Front compartment cover.........................................................................................................................................BD 25

Radiator core bracket...............................................................................................................................................BD 28

Compartment cover release cable............................................................................................................................BD 29

Right front door....................................................................................................................................................... BD 31

Left front door......................................................................................................................................................... BD 34

Door outer handle.................................................................................................................................................... BD 37

Door lock cylinder................................................................................................................................................... BD 39

Left front door lock body.........................................................................................................................................BD 41

Right front door lock body...................................................................................................................................... BD 44

Door seal..................................................................................................................................................................BD 46

Double-open back door........................................................................................................................................... BD 47

Double-open back door outer handle.......................................................................................................................BD 50

Double-open back door latch...................................................................................................................................BD 52

Double-open back door lock and drive rod............................................................................................................. BD 53

Double-open back door lock....................................................................................................................................BD 55

Double-open back door seal.................................................................................................................................... BD 57

Removal/Installation

Instrument panel....................................................................................................................................................... BP 60

Instrument panel....................................................................................................................................................... BP 61

Roof lining................................................................................................................................................................BP 69

Trim panel of A-pillar...............................................................................................................................................BP 74

Trim panel of B-pillar...............................................................................................................................................BP 75

Trim panel of C-pillar...............................................................................................................................................BP 78

Side wall window trim panel....................................................................................................................................BP 80

Trim panel of D-pillar.............................................................................................................................................. BP 84

Interior trim panel.....................................................................................................................................................BP 86

Front door trim panel................................................................................................................................................BP 88

Double-open back door trim panel........................................................................................................................... BP 89

Body

Body Accessor

Accessor

Accessories

ies

ies Volume

Volume

Volume Content

Content

Contentssss

-2-

Interior rear-view mirror...........................................................................................................................................BP 91

Sun visor...................................................................................................................................................................BP 92

Curtains.................................................................................................................................................................... BP 93

Luggage rack............................................................................................................................................................ BP 94

Step plate assembly.................................................................................................................................................. BP 96

Front bumper............................................................................................................................................................ BP 97

Rear bumper............................................................................................................................................................. BP 99

Front grille..............................................................................................................................................................BP 101

Fender.....................................................................................................................................................................BP 102

Front door skirt trim panel......................................................................................................................................BP 106

Front side wall skirt trim panel...............................................................................................................................BP 107

Middle side wall skirt trim panel............................................................................................................................BP 108

Rear wheel skirt trim panel.................................................................................................................................... BP 109

Rear tire mud guard................................................................................................................................................ BP 110

Seats

Driver’s seat............................................................................................................................................................SE 112

Front row twin bench-type seat.............................................................................................................................. SE 114

Front row individual seat........................................................................................................................................ SE 115

Driver’s seat............................................................................................................................................................SE 116

Front row twin bench-type seat.............................................................................................................................. SE 119

Front row individual seat........................................................................................................................................SE 120

back row seats........................................................................................................................................................ SE 121

Sealing

Sealing Elements

Elements

Inner acoustic baffle of front wall...........................................................................................................................SP 124

Outer heat shield of front wall................................................................................................................................ SP 125

Front door seal........................................................................................................................................................ SP 125

Rear door seal......................................................................................................................................................... SP 126

Fender seal.............................................................................................................................................................. SP 126

Front compartment seal.......................................................................................................................................... SP 127

Waterproof membrane............................................................................................................................................ SP 127

Body

Body Repair

Repair

Repair Parameters

Parameters

Engine Compartment Repair Parameters...............................................................................................................XE 130

Windshield Repair Parameters...............................................................................................................................XE 131

Front Door Repair Parameters............................................................................................................................... XE 132

Rear Double-Door Repair Parameters................................................................................................................... XE 133

Girder Repair Parameters.......................................................................................................................................XE 134

Attached

Attached List

List

List—

—

—SUNRAY

SUNRAY

SUNRAY Special

Special

Special Service

Service

Service Tools

Tools

Content .. 164 165 166 167 ..