Isuzu Trooper (2000 year). Manual - part 440

7C–24

CLUTCH

Special Tools

ILLUSTRATION

TOOL NO.

TOOL NAME

J-24547

Driven plate aligner

J-5822 and J-23907

Pilot bearing remover

and Sliding hammer

J-26516-A

Crankshaft pilot bearing

installer

J-8092

Driver handle

LIGHTING SYSTEM

8A–1

TROOPER

BODY AND ACCESSORIES

LIGHTING SYSTEM

CONTENTS

Service Precaution

8A–2

. . . . . . . . . . . . . . . . . . . . . . 

Headlight Bulb

8A–2

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Headlight

8A–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Headlight and Associated Parts

8A–3

. . . . . . . . . 

Removal

8A–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Headlight Adjustment

8A–3

. . . . . . . . . . . . . . . . . . 

Fog Light Bulb

8A–4

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fog Light Assembly

8A–5

. . . . . . . . . . . . . . . . . . . . . 

Removal

8A–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fog Light Adjustment

8A–5

. . . . . . . . . . . . . . . . . . 

Front Side Marker Light Bulb

8A–5

. . . . . . . . . . . . . . 

Removal

8A–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parking Light Bulb

8A–6

. . . . . . . . . . . . . . . . . . . . . . . 

Removal and Installation

8A–6

. . . . . . . . . . . . . . . 

Taillight Bulb

8A–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

License Plate Light Bulb

8A–7

. . . . . . . . . . . . . . . . . . 

Removal

8A–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Stoplight Bulb

8A–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal and Installation

8A–7

. . . . . . . . . . . . . . . 

High Mount Stoplight

8A–7

. . . . . . . . . . . . . . . . . . . . 

Removal

8A–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Front Turn Signal Light Bulb

8A–8

. . . . . . . . . . . . . . 

Removal

8A–8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rear Turn Signal Light Bulb

8A–9

. . . . . . . . . . . . . . 

Removal

8A–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 Installation 

8A–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cornering Light Bulb

8A–9

. . . . . . . . . . . . . . . . . . . . . 

Removal

8A–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Backup Light Bulb

8A–10

. . . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 Installation 

8A–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Dome Light Bulb

8A–10

. . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Luggage Room Light Bulb

8A–11

. . . . . . . . . . . . . . . . 

Removal

8A–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Courtesy Light Bulb

8A–11

. . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Map Light Switch/Bulb

8A–12

. . . . . . . . . . . . . . . . . . . 

Removal

8A–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cigarette Lighter Illumination Bulb

8A–12

. . . . . . . . . 

Removal

8A–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 Installation 

8A–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Ashtray Illumination Bulb

8A–13

. . . . . . . . . . . . . . . . . 

Removal

8A–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Glove Box Illumination Bulb

8A–13

. . . . . . . . . . . . . . . 

Removal

8A–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Vanity Mirror Illumination Bulb

8A–14

. . . . . . . . . . . . . 

Removal

8A–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 Installation 

8A–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Starter Switch

8A–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Lighting Switch (Combination Switch)

8A–15

. . . . . . 

Removal

8A–15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 Installation  

8A–16

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Fog Light Switch

8A–16

. . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 Installation 

8A–17

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Stoplight Switch (W/O Cruise Control)

8A–17

. . . . . . 

 Removal 

8A–17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Brake Switch (W/Cruise Control)

8A–18

. . . . . . . . . . 

Removal

8A–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Turn Signal Switch/Cornering Light Switch
(Combination Switch)

8A–18

. . . . . . . . . . . . . . . . . . . . 

Removal and Installation

8A–18

. . . . . . . . . . . . . . . 

Hazard Warning Switch

8A–18

. . . . . . . . . . . . . . . . . . 

Removal

8A–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8A–2

LIGHTING SYSTEM

Installation

8A–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Tailgate Switch

8A–19

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 Installation 

8A–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Door Switch

8A–20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8A–20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rear Defogger Switch

8A–20

. . . . . . . . . . . . . . . . . . . 

Removal

8A–20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 Installation 

8A–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Seat Heater Switch

8A–21

. . . . . . . . . . . . . . . . . . . . . . 

 Removal 

8A–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8A–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Key Remind Switch (Starter Switch)

8A–21

. . . . . . . 

 Removal and Installation 

8A–21

. . . . . . . . . . . . . . 

Illumination Controller

8A–22

. . . . . . . . . . . . . . . . . . . . 

 Removal 

8A–22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

 Installation 

8A–22

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

8A–23

. . . . . . . . . . . . . 

Service Precaution

WARNING:  THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT  AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE  SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR  BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION:  Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after  removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE  SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners  or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force,  and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications.  Following these
instructions can help you avoid damage to parts and
systems.

Headlight Bulb

Removal

1. Disconnect the battery ground cable.
2. Disconnect the connector.
3. Remove the cap(1) while turning it counter clockwise.
4. Pull the bulb(2) out from the headlight body.

CAUTION: The halogen bulb develops a very high
temperature.  Do not touch the glass portion.  If any
stain is on the glass surface,  It will scorch and the
glass will be damaged.

801RS007

Installation

To install, follow the removal steps in the reverse order.

LIGHTING SYSTEM

8A–3

Headlight

Headlight and Associated Parts

801RW003

Legend

(1) Radiator Grille
(2) Front End Lower Panel
(3) Headlight Assembly
(4) Headlight

(5) Headlight Rim
(6) Headlight Bulb
(7) Rear Cover
(8) Bracket
(9) Front Combination Light

Removal

1. Disconnect the battery ground cable. 
2. Remove the screw and pull out the two projecting

portions on the fender to remove the front
combination light. 

3. Remove five clips and two screws to remove the

radiator grille. 

4. Remove two screws to remove the front end lower

panel(2). 

5. Remove two bolts and two nuts to remove the

headlight assembly (with bracket). 

6. Remove the headlight bulb. 
7. Remove two screws, two nuts and the spring for the

headlight aim adjustment to remove the bracket. 

8. Remove four screws to remove the rear cover. 
9. Remove the headlight rim. 

10. Remove the headlight. 

Installation

To install, follow the removal steps in the reverse order.

CAUTION: After installing the headlight, be sure to
adjust the headlight aim.  

Headlight Adjustment

Preparation

Place the unloaded vehicle on a level surface and check
to see if the inflation pressure of the tires is correct, the
lenses are clean, and the battery is sufficiently charged.
Adjust the aim with the headlight tester, if necessary.
When adjusting, follow the procedure of the tester
manufacturer’s.

801RS009