Isuzu Trooper (2000 year). Manual - part 437

7C–12

CLUTCH

Shift Fork 

201RS014

1. Visually check the surfaces of the shift fork making

contact with the release bearing for excessive wear
and damage.

2. Remove any minor stepping or abrasion from shift

fork with an oil stone.

3. Replace any exhibiting excessive wear or damage. 

Installation

To install, follow the removal steps in the reverse order,
noting the following points:

1. Install flywheel assembly and crankshaft bearing, use

the installer J-26516-A and driver handle J-8092 to
install the crankshaft bearing then clean and lubricate
with grease.

015RS046

2. Install new flywheel fixing bolts in the order illustrated

and tighten them to the specified torque.

Torque: 54 N·m (40 lb ft)

NOTE: Do not reuse the bolt and do not apply oil or thread
lock to the bolt. 

015RS047

3. Install the front cover (5) to the transmission case.
4. Tighten three fulcrum bridge bolts to the specified

torque.

Torque: 16.5 N·m (12 lb ft)

220RW088

5. Apply molybednum disulfide type grease to the pin

hole inner circumferences and thrust surfaces.

6. Attach the shift fork to the front cover and insert the

pin from below of the front cover.

CLUTCH

7C–13

7. Install the washer and snap pin. 

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8. Apply molybdenum disulfide type grease to the areas

shown in illustration.

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9. Install the release bearing in the proper direction. 

NOTE: Ensure release bearing is properly positioned
during installation, as shown in illustration. 

201RW020

10. Install driven plate assembly, use the pilot aligner

J-24547 to install the driven plate assembly. 

201RS016

7C–14

CLUTCH

11. Install pressure plate assembly and tighten the bolts

holding the pressure plate assembly in the order
shown in illustration.

Torque: 18 N·m (13 lb ft)

201RS017

12. Remove the aligner.

NOTE: Do not strike the aligner with a hammer to remove
it.

13. Install transmission assembly.

CLUTCH

7C–15

Clutch Control

Clutch Control Parts

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Legend

(1) Master Cylinder Assembly 
(2) Pedal Assembly and Switch 

(3) Pin and Jaw Joint Pin 
(4) Oil Line Pipe 
(5) Slave Cylinder Assembly and Heat Protector 

Removal

1. Remove pin and jaw joint pin.
2. Remove pedal assembly and switch.
3. Remove oil line pipe.
4. Remove slave cylinder assembly and heat protector.
5. Remove master cylinder assembly.
6. Remove damper cylinder assembly.

Inspection and Repair

Make necessary adjustments, repairs, and part
replacement if wear, damage or other problems are
discovered during inspection.