Isuzu Trooper (2000 year). Manual - part 148

4D2–34 TRANSFER CASE (TOD)

2. Mount the front output shaft to the transfer case.

266RW012

3. Mount the reduction lever assembly to the shifter

lever shaft and fix the assembly with the snap ring.

261RW021

4. Mount the cam to the cam pilot.
5. Attach the washer to the cam pilot block and fix the

washer with the snap ring.

261RW029

6. Mount the reduction fork to the lock-up roll.
7. Attach the spring pin to fix to the reduction fork.

261RW020

4D2–35

TRANSFER CASE (TOD)

8. Mount the lock-up assembly and reduction hub to

together to transfer case assembly.

9. Mount the shifter shaft assembly.

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10. Tighten the cam pilot block set bolts to the specified

torque.

Torque : 12 N·m (104 lb in)

11. Tighten the detent spring to the specified torque.

Torque : 16 N·m (12 lb ft)

261RW022

12. Apply ATF to the needle bearing inside the output

shaft assembly.

13. Mount the output shaft to the transfer case.

4D2–36 TRANSFER CASE (TOD)

Sprocket and Mechanical Lock

Disassembled View

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Legend

(1) Strainer
(2) Hose
(3) Oil Pump Assembly
(4) Thrust Washer
(5) Mechanical Lock Hub
(6) Lock-up Sleeve

(7) Lock-up Pork
(8) Chain
(9) Lower Drive Sprocket

(10) Front Tone Wheel

(11) Drive Sprocket

(12) Sprocket Spacer

Reassembly

1. Install oil pump.
2. Attach the hose and strainer to the oil pump.
3. Mount the oil pump to the output shaft and attach the

magnet to the strainer set position.

4. Install thrust washer.

4D2–37

TRANSFER CASE (TOD)

5. Attach the spring to the lock-up fork.
6. Mount the lock-up sleeve and fork together to the

output shaft and shifter roll assembly.

7. Mount the spring retainer to the lock-up fork.

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8. Install mechanical lock hub.
9. Apply ATF to the chain.

10. Engage the chain to both sprockets.

11. Mount the chain and sprocket assembly to both the

output shafts.

266RW010