Isuzu Trooper (2000 year). Manual - part 145

4D2–22 TRANSFER CASE (TOD)

13. Using snap ring pliers, attach the snap ring.

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14. Remove the reduction lever assembly.
15. Remove the snap ring.
16. Remove the shifter lever shaft.
17. Remove the front output shaft.

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18. Remove transfer case assembly.

4D2–23

TRANSFER CASE (TOD)

Transfer Case

Disassembled View

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Legend

(1) Transfer Case
(2) Ball Bearing
(3) Ring Gear
(4) Snap Ring
(5) Input Shaft and Carrier Assembly
(6) Snap Ring

(7) Ball Bearing
(8) Spring Ring
(9) Thrust Plate

(10) Carrier Assembly

(11) Snap Ring

(12) Circular Hub

4D2–24 TRANSFER CASE (TOD)

Disassembly

1. Remove ball bearing (for front output shaft).
2. Open the snap ring from the gap on the carrier

assembly.

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3. While opening the snap ring, remove the input shaft,

ball bearing, carrier assembly, and thrust plate from
the transfer case.

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4. Remove the snap ring from the transfer case.

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5. Using snap ring pliers, remove the snap ring before

the ball bearing.

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4D2–25

TRANSFER CASE (TOD)

6. Using the bearing remover J-22912-01, remove the

ball bearing from the input shaft.

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7. Remove the thrust plate.
8. Remove the carrier assembly.
9. Remove the snap ring from the carrier assembly.

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10. Remove the circular hub.

11. Remove the snap ring before the ring gear.

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12. Using the special tool J-42806, remove the ring gear.

NOTE: Removing the ring gear needs a high-load press.
This means the transfer case may be damaged.  To
remove and replace the ring gear, it is recommended that
the transfer case assembly should be replaced.

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