Isuzu KB P190. Manual - part 333

 

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Isuzu KB P190. Manual - part 333

 

 

6E-298  Engine Control System (4JH1) 

Turbocharger Description 

 

 
 
 

 

 

 

RTW66EMF000501 

Legend 

 1. Exhaust 

Gas 

 2. Wastegate 

Valve 

 3. Turbine 

Wheel 

 4. Compressor 

Wheel 

 5. Air 

Cleaner 

 

 

 

  6.  Vacuum Pressure Sensor 

  7.  Engine Control Module (ECM) 

  8.  Turbocharger Solenoid Valve 

  9.  Vacuum Pump (ACG) 

  10.  Change Air Cooler (Intercooler) 

 

The turbocharger is used to increase the amount of air
that enters the engine cylinders. This allows a
proportional increase of fuel to be injected into the
cylinders, resulting in increased power output, more
complete combustion of fuel, and increased cooling of
the cylinder heads, pistons, valves, and exhaust gas.
This cooling effect helps extend engine life. 
Heat energy and pressures in the engine exhaust gas
are utilized to drive the turbine. Exhaust gas is directed
to the turbine housing. The turbine housing acts as a
nozzle to direct the shaft wheel assembly. Since the
compressor wheel is attached directly to the shaft, the
compressor wheel rotates at the same speed as the
turbine wheel. Clean air from the air cleaner is drawn
into the compressor housing and wheel. The air is
compressed and delivered through a crossover pipe to
the engine air intake manifold, then into the cylinders.
The amount of air pressure rise and air volume
delivered to the engine from the compressor outlet is
regulated by a wastegate valve in the exhaust housing.
The position of the wastegate valve is controlled by the
amount of pressure built up on the intake side of the
turbocharger. The diaphragm on the inside of the  

 

wastegate is pressure sensitive, and controls the
position of the valve inside the turbocharger. The 
position of the valve will increase or decrease the 
amount of boost to the turbocharger.  
The charge air cooler also helps the performance of the
diesel. Intake air is drawn through the air cleaner and
into the turbocharger compressor housing. Pressurized
air from the turbocharger then flows forward through the 
charge air cooler located in the front of the radiator. 
From the charge air cooler, the air flows back into the
intake manifold. 
The charge air cooler is a heat exchanger that uses air
flow to dissipate heat from the intake air. As the
turbocharger increases air pressure, the air temperature 
increases. Lowering the intake air temperature 
increases the engine efficiency and power by packing 
more air molecules into the same space. 
 

Engine Control System (4JH1)  6E-299 

Special Tools and Equipment 

Special Tools and Equipment 

Illustration 

Tool Number/ 

Description 

 

Illustration 

Tool Number/ 

Description 

 

5-8840-2835-0 /  

J-35616-A 

Connector Test Adapter 

Kit 

(With Test Lamp) 

 

 

5-8840-0607-0 /  

J-34142-B 

Test Lamp 

 

5-8840-0285-0 /  

J-39200 

Digital Multimeter 

 

 

5-8840-0279-0 /  

J-23738-A 

Vacuum Pump

 

 

Tech2 Kit 

 

 

 

 

Breaker Box 

 

 

 

 

Adapter Harness 

 

 

 

 

 

 

SECTION 6F 

EXHAUST SYSTEM 

TABLE OF CONTENTS 

PAGE 

Main Data and Specifications...........................................................................................  6F - 2 

General Description ..........................................................................................................  6F - 3 

Removal and Installation ..................................................................................................  6F - 4 

Inspection and Repair .......................................................................................................  6F - 6 

General Description ..........................................................................................................  6F -7 

EGR System Diagram........................................................................................................  6F  9 

Inspection ..........................................................................................................................  6F-11 

EGR Cooler (4JA1TC/4JH1TC Euro-III model).................................................................  6F-12 

Turbocharger .....................................................................................................................  6F -15 

  Main Data and Specifications.......................................................................................  6F -15 

General Description ..........................................................................................................  6F -16 

Inspection and Repair .......................................................................................................  6F -17 

Special Tools .....................................................................................................................  6F -19 

IHI Service Network ...........................................................................................................  6F -20 

EXHAUST SYSTEM   6F – 1 

6F – 2   EXHAUST SYSTEM 

 

MAIN DATA AND SPECIFICATIONS 

 

Front pipe 

 

 

 

Pipe outside diameter x thickness 

mm (in) 

50.8 x 1.5 (2.0 x 0.059) 

 

 

 

For EC model, catalitic converter is 

 

 

 

combined to the front pipe. 

Middle pipe 

 

 

 

Pipe outside diameter x thickness 

mm (in) 

50.8 x 1.5 (2.0 x 0.059) 

Silencer & tail pipe 

 

 

 

Type 

 

Circular section-shell construction 

 

 

 

of double skin and end plates, 

 

 

 

internal construction of baffles 

 

 

 

and perforated tubes. 

 

Tail pipe outside diameter x thickness 

mm (in) 

50.8 x 1.6 (2.0 x 0.063) 

 

Length 

mm (in) 

Approximately 1335 (52.6) 

Mounting  

 

 

Number of suspension points 

 

 

Type  

Rubber 

 

 

 

 

 

 

 

 

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