Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 948

REAR AXLE  4B-29

Check the friction disc for wear.

Limit (A - B)

0.1 (0.0039)

Note : A = Non-sliding face thickness

B = Sliding face thickness

Slide gear and sleeve

Check the parts for damage or other abnormal conditions.

Pinion shaft and pinion gear

Check the parts for damage or other abnormal conditions.

<LSD FOR 220 mm>

Pressure Ring

Check the parts for damage or other abnormal conditions.

1

Sliding part for a pinion

2

Sliding part for a disc

3

Sliding part for a gear

4

V-shape groove for the pinion spider

5

Fitting protrusion for a case

6

Fitting part for the inner surface of a case

7

Sliding part for a side gear or a case

4B-30  REAR AXLE

Friction Disc and Plate Assembly

Check the parts for damage or other abnormal conditions.

1

Sliding part

2

Protrusion

Check the friction plate for distortion.

Limit

mm(in)

0.08 (0.0031)

Check the friction plate for wear.

Limit (A - B)

mm(in).

0.1 (0.0039)

Note :

A = Non-sliding face thickness
B = Sliding face thickness

Check the friction disc for distortion.

Limit

mm(in)

0.08 (0.0031)

Check the friction plate for wear.

Limit (A - B)

mm(in).

0.1 (0.0039)

Note :

A = Non-sliding face thickness
B = Sliding face thickness

REAR AXLE  4B-31

Check the Thrust Washer 

mm(in)

Limit

1.3 (0.051)

4B-32  REAR AXLE

  REASSEMBLY

MINOR COMPONENTS

LIMITED SLIP DIFFERENTIAL (LSD)
<FOR RING SIZE 194 mm>

Reassembly Steps

▲

1. Friction disc and plate

▲

2. Disc spring
3. Spring plate
4. Sleeve
5. Differential cage
6. Friction disc and plate assembly
7. Side gear

8. Friction disc and plate assembly
9. Side gear

▲

10. Pinion gear

▲

11. Pinion washer
12. Thrust block
13. Pinion shaft
14. Spring pin