Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1611

 

  Index      Ford     Isuzu D-Max / Isuzu Rodeo TFR/TFS series - service repair manual 1997-2003 year

 

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Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1611

 

 

MAINTENANCE AND LUBRICATION  0B-5

Maintenance schedule: For HEC Gasoline Engine SERVICE AND MAINTENANCE
(EXCEPT EUROPE RIGION)

I : Inspect and correct or replace as necessary     A : Adjust
R : Replace or change     T : Tighten to specified torque    L : Lubricate

SERVICE INTERVAL:

×1,000 km

10

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160 170 180 190

(Use the odometer reading

×1,000 miles

or months whichever comes first)

6

12

18

24

30

36

42

48

54

60

66

72

78

84

90

96

102 108 114

or months

12

24

30

48

60

72

84

96 108 120 132 144 156 168 180 192 204 210 228

GASOLINE ENGINE

* Engine oil

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

* Engine oiI filter

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

Oil leakage and contamination

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Timing belt

-

-

-

-

-

-

I

-

-

-

-

R

-

-

-

-

-

-

I

Engine/Accessory drive belt

-

-

-

-

I

-

-

-

-

I

-

-

-

-

I

-

-

-

-

Spark pIugs (for leaded fuel use)

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

Spark pIugs (for unleaded fuel use)

-

-

R

-

-

R

-

-

R

-

-

R

-

-

R

-

-

R

-

Spark plug wire

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

I

-

Exhaust system

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Engine coolant concentration

-

-

-

-

R

-

-

-

-

R

-

-

-

-

R

-

-

-

-

Cooling system for water leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

All hoses and pipes in engine

compartment for clog or damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Fuel filter

-

R

-

R

-

R

-

R

-

R

-

R

-

R

-

R

-

R

-

Fuel leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Fuel tank

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

* Air cleaner element

-

-

-

R

-

-

-

R

-

-

-

R

-

-

-

R

-

-

-

V

 

Pre air cIeaner

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Idling speed and acceleration

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

CLUTCH

Clutch fIuid

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Clutch pedal travel and play

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE

* Manual transmission with transfer case

oil

R

-

-

R

-

-

-

R

-

-

-

R

-

-

-

R

-

-

-

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Gear control mechanisum for looseness

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

PROPELLER SHAFT

Loose connections

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

* Universal joints and splines for wear

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Universal joints and sliding sleeve

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

FRONT AND REAR AXLE

* Differential gear oil (Front and rear)

R

-

-

R

-

-

-

R

-

-

-

R

-

-

-

R

-

-

-

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Shift on the fly system

Gear oil

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

Front axle shaft rubber boot for damage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

AxIe case for distortion or damage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

AxIe shafts for distortion or damage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

*Marks: Under severe driving conditions, additional maintenance is required.

Refer to "Maintenance schedule under severe driving conditions".

0B-6  MAINTENANCE AND LUBRICATION

Maintenance schedule: For HEC Gasoline Engine SERVICE AND MAINTENANCE
(EXCEPT EUROPE RIGION)

I : Inspect and correct or replace as necessary     A : Adjust
R : Replace or change     T : Tighten to specified torque    L : Lubricate

SERVICE INTERVAL:

×1,000 km

10

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160 170 180 190

(Use the odometer reading

×1,000 miles

or months whichever comes first)

6

12

18

24

30

36

42

48

54

60

66

72

78

84

90

96

102 108 114

or months

12

24

30

48

60

72

84

96 108 120 132 144 156 168 180 192 204 210 228

STEERING

Steering gear oil

-

-

-

-

-

I

-

-

-

-

-

I

-

-

-

-

-

I

-

Power steering fluid

I

I

I

I

I

I

I

I

R

I

I

I

I

I

I

I

I

R

I

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

* Steering system for looseness or damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Power steering hose

I

I

I

I

I

I

I

I

R

I

I

I

I

I

I

I

I

R

I

Steering wheel play

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Steering function

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Right and left turning radius

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

WheeI alignment

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

Joint ball for oil leakage or damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Joint ball rubber boot for damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

SERVICE BRAKES

Brake fluid

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

Brake system for fIuid leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Brake function

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

* Front Disc brake pads and discs wear

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

* Rear brake linig and drum wear

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Brake pedal travel and play

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Pipes and hoses for loose connections

or damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

PARKING BRAKE

Parking brake function

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Parking brake Iever travel

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Cables for looseness or damage and

guide for damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Ratchet for wear or damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

SUSPENSION

Leaf springs for damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Mount for looseness or damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Shock absorbers for oil leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Shock absorbers mount for looseness

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Rubber bushes of suspension wear or

damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Spring action for loss of balance due to

weakening

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Joint ball rubber boot for damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

WHEELS

Wheel nuts

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

Wheel disc for damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Hub bearing grease

-

-

R

-

-

R

-

-

R

-

-

R

-

-

R

-

-

R

-

Front and rear hub bearings for looseness

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Tire pressure and damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Tire rotation

(Rotate as required)

OTHERS

Bolts and nuts on chassis and body

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Lube front free - wheeling hubs

-

-

L

-

-

L

-

-

L

-

-

L

-

-

L

-

-

L

-

*Marks: Under severe driving conditions, additional maintenance is required.

Refer to "Maintenance schedule under severe driving conditions".

MAINTENANCE AND LUBRICATION  0B-7

Maintenance schedule: For Diesel Engine SERVICE AND MAINTENANCE (EXCEPT
EUROPE RIGION)

I : Inspect and correct or replace as necessary     A : Adjust
R : Replace or change     T : Tighten to specified torque    L : Lubricate

SERVICE INTERVAL:

×1,000 km

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

(Use the odometer reading

×1,000 miles

or months whichever comes first)

3

6

9

12

15

18

21

24

27

30

33

36

39

42

45

48

51

54

57

60

or months

6

12

18

24

30

66

42

48

54

60

66

72

78

84

90

96 102 108 114 120

DIESEL ENGINE
* Engine oil

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

*

4JB

 

Engine oil filter

-

R

-

R

-

R

-

R

-

R

-

R

-

R

-

R

-

R

-

R

4JA

 

Engine oil filter

-

-

R

-

-

R

-

-

R

-

-

R

-

-

R

-

-

R

-

-

Oil leakage and contamination

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Idlig speed and acceleration

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Fan beIt tension and damage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Exhaust system

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

All hoses and pipes in engine

compartment for clog or damage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

VaIve clearance

-

-

-

A

-

-

-

A

-

-

-

A

-

-

-

A

-

-

-

A

* Air cleaner eIement

-

-

-

-

-

-

-

R

-

-

-

-

-

-

-

R

-

-

-

-

Fuel fiIter

-

-

R

-

-

R

-

-

R

-

-

R

-

-

R

-

-

R

-

-

Engine coolant concentration

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Cooling system for water leakage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

CLUTCH

Clutch fIuid

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Clutch pedal travel and play

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE
* Manual transmission with transfer case oil

-

R

-

-

-

-

-

R

-

-

-

-

-

-

-

R

-

-

-

-

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Gear control mechanisum for looseness

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

PROPELLER SHAFT

Loose connections

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

* Universal joints and splines for wear

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Universal joints and sliding sleeve

-

L

-

L

-

L

-

L

-

L

-

L

-

L

-

L

-

L

-

L

FRONT AND REAR AXLE
* Differential gear oil (Front and rear)

-

R

-

-

-

-

-

R

-

-

-

-

-

-

-

R

-

-

-

-

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Shift on the fly system

Gear oil

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Front axle shaft rubber boot for damage

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

AxIe case for distortion or damage

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

AxIe shafts for distortion or damage

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

STEERING

Steering gear oil

-

-

-

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

Power steering fluid

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

R

-

I

Oil leakage

I

 

 

 

 

 

 

 

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