Infiniti QX56 (JA60). Manual - part 575

 

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Infiniti QX56 (JA60). Manual - part 575

 

 

PRECAUTIONS

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General Refrigerant Precaution

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WARNING:

• Do not release refrigerant into the air. Use approved recovery/recycling equipment to capture the

refrigerant every time an air conditioning system is discharged.

• Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or air

conditioning system.

• Do not store or heat refrigerant containers above 52

°C (125°F).

• Do not heat a refrigerant container with an open flame; if container warming is required, place the

bottom of the container in a warm pail of water.

• Do not intentionally drop, puncture, or incinerate refrigerant containers.

• Keep refrigerant away from open flames: poisonous gas will be produced if refrigerant burns.

• Refrigerant will displace oxygen, therefore be certain to work in well ventilated areas to prevent suf-

focation.

• Do not pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air condition-

ing systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a) have

been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause injury or

property damage. Additional health and safety information may be obtained from refrigerant manu-

facturers.

Precaution for Leak Detection Dye

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• The A/C system contains a fluorescent leak detection dye used for locating refrigerant leaks. An ultraviolet

(UV) lamp is required to illuminate the dye when inspecting for leaks.

• Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of

the fluorescent dye.

• The fluorescent dye leak detector is not a replacement for an electronic refrigerant leak detector. The fluo-

rescent dye leak detector should be used in conjunction with an electronic refrigerant leak detector (J-

41995).

• For your safety and the customer's satisfaction, read and follow all manufacturer's operating instructions and

precautions prior to performing work.

• A compressor shaft seal should not be repaired because of dye seepage. The compressor shaft seal should

only be repaired after confirming the leak with an electronic refrigerant leak detector (J-41995).

• Always remove any dye from the leak area after repairs are complete to avoid a misdiagnosis during a future

service.

• Do not allow dye to come into contact with painted body panels or interior components. If dye is spilled,

clean immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period of

time cannot be removed.

• Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).

• Do not use more than one refrigerant dye bottle (1/4 ounce / 7.4 cc) per A/C system.

• Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Do not use HFC-

134a (R-134a) leak detection dye in CFC-12 (R-12) A/C systems or CFC-12 (R-12) leak detection dye in

HFC-134a (R-134a) A/C systems or A/C system damage may result.

• The fluorescent properties of the dye will remain for over three (3) years unless a compressor failure occurs.

A/C Identification Label

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Vehicles with factory installed fluorescent dye have this identification label on the underside of hood.

Precaution for Refrigerant Connection

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A new type refrigerant connection has been introduced to all refrigerant lines except the following locations.

• Expansion valve to cooling unit

• Evaporator pipes to evaporator (inside cooling unit)

• Refrigerant pressure sensor

FEATURES OF NEW TYPE REFRIGERANT CONNECTION

• The O-ring has been relocated. It has also been provided with a groove for proper installation. This reduces

the possibility of the O-ring being caught in, or damaged by, the mating part. The sealing direction of the O-

ring is now set vertically in relation to the contacting surface of the mating part to improve sealing character-

istics.

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PRECAUTIONS

• The reaction force of the O-ring will not occur in the direction that causes the joint to pull out, thereby facili-

tating piping connections.

O-RING AND REFRIGERANT CONNECTION

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PRECAUTIONS

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Front A/C

WJIA1578E

1.

High-pressure service valve

2.

Grommet

3.

High-pressure pipe

4.

Refrigerant pressure sensor

5.

Condenser

6.

Compressor shaft seal

7.

High-pressure flexible hose

8.

Low-pressure flexible hose

9.

Low-pressure service valve

10. Low-pressure pipe

11. Expansion valve (front)

12. Drain hose

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PRECAUTIONS

Rear A/C

CAUTION:

The new and former refrigerant connections use different O-ring configurations. Do not confuse O-

rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at or

around the connection.

O-Ring Part Numbers and Specifications

AWIIA0134GB

1.

Rear heater and cooling unit assembly 2.

Rear A/C pipes

3.

Rear A/C heater core pipes

4.

Rear heater core hose

5.

Rear blower motor

6.

Underfloor rear A/C pipes

7.

Underfloor rear heater core pipes

A.

Bolt torque specification

B.

Leak checking order (l - r)

C.

Tightening torque

D.

Wrench size

E.

O-ring size

Front

NOTE: The O-ring size 8 is the high-side and the O-ring size 16 is the low-side.

 

 

 

 

 

 

 

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