Infiniti G37 Coupe. Manual - part 645

 

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Infiniti G37 Coupe. Manual - part 645

 

 

EX-6

< ON-VEHICLE REPAIR >

EXHAUST SYSTEM

Removal and Installation

INFOID:0000000001547741

REMOVAL

• Disconnect each joint and mounting using power tool.
• Remove heated oxygen sensor 2 as follows:
- Using heated oxygen sensor wrench [SST: KV10114400 (J-

38365)] (C), removal heated oxygen sensor 2.

CAUTION:

Be careful not to damage heated oxygen sensor 2.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Check for deformation of the grommets (13 and 15 of Components).
• Insert the collar (12 of Components) vertically.
• Temporarily tighten nuts and bolts when installing exhaust pipe assembly. Tighten them to the specified

torque when connecting the vehicle rear to the vehicle front.

CAUTION:

• Always replace exhaust tube gaskets with new ones when reassembling.
• Discard any heated oxygen sensor which has been dropped onto a hard surface such as a concrete

floor. Use a new one. 

• Before installing a new heated oxygen sensor, clean exhaust system threads using the heated oxy-

gen sensor thread cleaner [commercial service tool: J-43897-18 or J-43897-12], and apply the anti-
seize lubricant (commercial service tool). 

• Never over torque heated oxygen sensor. Doing so may cause damage to heated oxygen sensor,

resulting in the “MIL” coming on. 

• If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat

insulator, remove them.

• When installing heat insulator avoid large gaps or interference between heat insulator and each

exhaust pipe.

• Remove deposits from the sealing surface of each connection. Connect them securely to avoid

gases leakage. 

• Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehicle

side. Check each part for unusual interference, and then tighten them to the specified torque. 

• When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left

directions.

Inspection

INFOID:0000000001547742

INSPECTION AFTER INSTALLATION

• Check clearance between tail tube and rear bumper is even.
• With engine running, check exhaust tube joints for gas leakage and unusual noises.
• Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue

stress. Improper installation could result in excessive noise and vibration. 

A

:  Bank  2

B

:  Bank  1

: Vehicle front

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SECTION 

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CONTENTS

EXTERIOR LIGHTING SYSTEM

XENON TYPE

BASIC INSPECTION  ....................................

5

DIAGNOSIS AND REPAIR WORKFLOW  ..........

5

Work Flow  .................................................................

5

INSPECTION AND ADJUSTMENT .....................

7

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT  ........................................................
..

7

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Description  ................................
..

7

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Special Repair Requirement  .....
..

7

LEVELIZER ADJUSTMENT  ........................................

7

LEVELIZER ADJUSTMENT : Description .................

7

LEVELIZER ADJUSTMENT : Special Repair Re-
quirement ................................................................
..

7

FUNCTION DIAGNOSIS ...............................

8

HEADLAMP SYSTEM .........................................

8

System Diagram ........................................................

8

System Description  ...................................................

8

Component Parts Location ......................................

10

Component Description ..........................................

10

AUTO LIGHT SYSTEM  ......................................

12

System Diagram ......................................................

12

System Description  .................................................

12

Component Parts Location ......................................

13

Component Description ..........................................

14

DAYTIME RUNNING LIGHT SYSTEM  ..............

15

System Diagram ......................................................

15

System Description  .................................................

15

Component Parts Location ......................................

16

Component Description ..........................................

16

ACTIVE ADAPTIVE FRONT-LIGHTING SYS-
TEM ....................................................................

18

System Diagram  ......................................................

18

System Description ..................................................

18

Component Parts Location  ......................................

20

Component Description  ...........................................

21

FRONT FOG LAMP SYSTEM ...........................

22

System Diagram  ......................................................

22

System Description ..................................................

22

Component Parts Location  ......................................

23

Component Description ..........................................

23

TURN SIGNAL AND HAZARD WARNING 
LAMP SYSTEM .................................................

24

System Diagram  ......................................................

24

System Description ..................................................

24

Component Parts Location  ......................................

25

Component Description ..........................................

25

PARKING, LICENSE PLATE AND TAIL 
LAMPS SYSTEM  ..............................................

26

System Diagram  ......................................................

26

System Description ..................................................

26

Component Parts Location  ......................................

27

Component Description ..........................................

27

EXTERIOR LAMP BATTERY SAVER SYS-
TEM ...................................................................

28

System Diagram  ......................................................

28

System Description ..................................................

28

Component Parts Location  ......................................

29

Component Description ..........................................

29

DIAGNOSIS SYSTEM (BCM)  ...........................

30

COMMON ITEM  .........................................................

30

COMMON ITEM : CONSULT-III Function (BCM - 
COMMON ITEM)  .....................................................

30

HEADLAMP ...............................................................

31

HEADLAMP : CONSULT-III Function (BCM - 
HEAD LAMP) ...........................................................

31

EXL-2

FLASHER ..................................................................

33

FLASHER : CONSULT-III Function (BCM - 
FLASHER) .............................................................
.

33

DIAGNOSIS SYSTEM (IPDM E/R)  ....................

35

Diagnosis Description  .............................................

35

CONSULT-III Function (IPDM E/R)  ........................

37

DIAGNOSIS SYSTEM (AFS)  .............................

40

CONSULT-III Function (ADAPTIVE LIGHT) ...........

40

COMPONENT DIAGNOSIS  ........................

42

B2503, B2504 SWIVEL ACTUATOR  ................

42

Description ..............................................................

42

DTC Logic ...............................................................

42

Diagnosis Procedure  ..............................................

43

Component Inspection ............................................

46

B2514 HEIGHT SENSOR UNUSUAL [RR]  .......

47

Description ..............................................................

47

DTC Logic ...............................................................

47

Diagnosis Procedure  ..............................................

47

Component Inspection ............................................

49

B2516 SHIFT SIGNAL [P, R]  ............................

50

Description ..............................................................

50

DTC Logic ...............................................................

50

Diagnosis Procedure  ..............................................

50

B2517 VEHICLE SPEED SIGNAL  ....................

51

Description ..............................................................

51

DTC Logic ...............................................................

51

Diagnosis Procedure  ..............................................

51

B2519 LEVELIZER CALIBRATION  ..................

52

Description ..............................................................

52

DTC Logic ...............................................................

52

Diagnosis Procedure  ..............................................

52

B2521 ECU CIRCUIT .........................................

53

Description ..............................................................

53

DTC Logic ...............................................................

53

Diagnosis Procedure  ..............................................

53

C0126 STEERING ANGLE SENSOR SIGNAL ...

56

Description ..............................................................

56

DTC Logic ...............................................................

56

Diagnosis Procedure  ..............................................

56

C0428 STEERING ANGLE SENSOR CALI-
BRATION ...........................................................

57

Description ..............................................................

57

DTC Logic ...............................................................

57

Diagnosis Procedure  ..............................................

57

U1000 CAN COMM CIRCUIT  ............................

58

Description ..............................................................

58

DTC Logic ...............................................................

58

Diagnosis Procedure  ..............................................

58

U1010 CONTROL UNIT (CAN)  .........................

59

DTC Logic  ...............................................................

59

Diagnosis Procedure ...............................................

59

POWER SUPPLY AND GROUND CIRCUIT  .....

60

BCM (BODY CONTROL MODULE) ..........................

60

BCM (BODY CONTROL MODULE) : Diagnosis 
Procedure ...............................................................

60

IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) ..............................

60

IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .....................................................................

60

AFS CONTROL UNIT ................................................

61

AFS CONTROL UNIT : Diagnosis Procedure .........

61

EXTERIOR LAMP FUSE  ...................................

63

Description ..............................................................

63

Diagnosis Procedure ...............................................

63

HEADLAMP (HI) CIRCUIT  ................................

64

Description ..............................................................

64

Component Function Check  ...................................

64

Diagnosis Procedure ...............................................

64

HEADLAMP (LO) CIRCUIT  ...............................

66

Description ..............................................................

66

Component Function Check  ...................................

66

Diagnosis Procedure ...............................................

66

XENON HEADLAMP  .........................................

68

Description ..............................................................

68

Diagnosis Procedure ...............................................

68

HEADLAMP LEVELIZER CIRCUIT  ..................

70

Description ..............................................................

70

Component Function Check  ...................................

70

Diagnosis Procedure ...............................................

70

FRONT FOG LAMP CIRCUIT  ...........................

72

Component Function Check  ...................................

72

Diagnosis Procedure ...............................................

72

PARKING LAMP CIRCUIT  ................................

74

Component Function Check  ...................................

74

Diagnosis Procedure ...............................................

74

TURN SIGNAL LAMP CIRCUIT  ........................

76

Description ..............................................................

76

Component Function Check  ...................................

76

Diagnosis Procedure ...............................................

76

OPTICAL SENSOR  ...........................................

79

Description ..............................................................

79

Component Function Check  ...................................

79

Diagnosis Procedure ...............................................

79

HAZARD SWITCH  .............................................

82

Description ..............................................................

82

Component Function Check  ...................................

82

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Diagnosis Procedure ...............................................

82

TAIL LAMP CIRCUIT  .........................................

84

Component Function Check ....................................

84

Diagnosis Procedure ...............................................

84

LICENSE PLATE LAMP CIRCUIT  .....................

86

Component Function Check ....................................

86

Diagnosis Procedure ...............................................

86

HEADLAMP SYSTEM ........................................

87

Wiring Diagram - HEADLAMP -  ..............................

87

AUTO LIGHT SYSTEM  ......................................

91

Wiring Diagram - AUTO LIGHT SYSTEM - .............

91

DAYTIME RUNNING LIGHT SYSTEM  ..............

95

Wiring Diagram - DAYTIME LIGHT SYSTEM - .......

95

FRONT FOG LAMP SYSTEM  ............................

99

Wiring Diagram - FRONT FOG LAMP -  ..................

99

TURN SIGNAL AND HAZARD WARNING 
LAMP SYSTEM  ................................................

102

Wiring Diagram - TURN AND HAZARD WARN-
ING LAMPS -  ........................................................

102

PARKING, LICENSE PLATE AND TAIL 
LAMPS SYSTEM ..............................................

106

Wiring Diagram - PARKING LICENSE PLATE 
AND TAIL LAMPS - ...............................................

106

STOP LAMP  .....................................................

110

Wiring Diagram - STOP LAMP -  ...........................

110

BACK-UP LAMP  ..............................................

113

Wiring Diagram - BACK-UP LAMP -  .....................

113

ECU DIAGNOSIS .......................................

116

BCM (BODY CONTROL MODULE) .................

116

Reference Value  ...................................................

116

Wiring Diagram - BCM -  ........................................

139

Fail Safe ...............................................................

144

DTC Inspection Priority Chart .............................

146

DTC Index ............................................................

148

IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM)  ...............

150

Reference Value  ...................................................

150

Wiring Diagram - IPDM E/R -  ................................

157

Fail Safe ...............................................................

160

DTC Index ............................................................

162

AFS CONTROL UNIT .......................................

163

Reference Value  ...................................................

163

Wiring Diagram - ACTIVE AFS -  ...........................

166

Fail Safe  ................................................................

172

DTC Inspection Priority Chart  ...............................

172

DTC Index  .............................................................

173

SYMPTOM DIAGNOSIS  ............................

174

EXTERIOR LIGHTING SYSTEM SYMPTOMS .

174

Symptom Table  .....................................................

174

NORMAL OPERATING CONDITION  .............

177

Description .............................................................

177

BOTH SIDE HEADLAMPS DO NOT SWITCH 
TO HIGH BEAM  ..............................................

178

Description .............................................................

178

Diagnosis Procedure  .............................................

178

BOTH SIDE HEADLAMPS (LO) ARE NOT 
TURNED ON  ...................................................

179

Description .............................................................

179

Diagnosis Procedure  .............................................

179

PARKING, LICENSE PLATE AND TAIL 
LAMPS ARE NOT TURNED ON .....................

180

Description .............................................................

180

Diagnosis Procedure  .............................................

180

BOTH SIDE FRONT FOG LAMPS ARE NOT 
TURNED ON  ...................................................

181

Description .............................................................

181

Diagnosis Procedure  .............................................

181

PRECAUTION ............................................

182

PRECAUTIONS ...............................................

182

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

182

Precautions For Xenon Headlamp Service  ...........

182

Precaution for Battery Service ...............................

182

ON-VEHICLE MAINTENANCE ..................

183

HEADLAMP AIMING ADJUSTMENT .............

183

Description .............................................................

183

Aiming Adjustment Procedure  ...............................

184

FRONT FOG LAMP AIMING ADJUSTMENT  .

186

Description .............................................................

186

Aiming Adjustment Procedure  ...............................

187

ON-VEHICLE REPAIR ...............................

188

FRONT COMBINATION LAMP  ......................

188

Exploded View .......................................................

188

Removal and Installation  .......................................

189

Replacement .........................................................

189

Disassembly and Assembly ...................................

190

FRONT FOG LAMP  ........................................

192

Exploded View .......................................................

192

OPTICAL SENSOR .........................................

193

Exploded View .......................................................

193

Removal and Installation  .......................................

193

LIGHTING AND TURN SIGNAL SWITCH  ......

194

Exploded View .......................................................

194

 

 

 

 

 

 

 

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