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DLN-102 < DISASSEMBLY AND ASSEMBLY > [REAR FINAL DRIVE: R200V] DIFFERENTIAL ASSEMBLY • If the tooth contact is near the flank (flank contact), or near the toe (toe contact), thin pinion height adjusting washers to move BACKLASH • Before inspection and adjustment, drain gear oil. 1. Remove rear cover. Refer to 2. Fit a dial indicator to the drive gear face to measure the back- • If the backlash is outside of the specified value, change the thickness of side bearing adjusting washer. CAUTION: Never change the total amount of washers as it changes the bearing preload. M/T : Inspection After Disassembly INFOID:0000000001714276 Clean up the disassembled parts. Then, inspect if the parts are worn or damaged. If so, follow the measures PDIA0441E Standard Backlash : Refer to . When the backlash is large: Make drive gear back side adjusting washer thicker, When the backlash is small: Make drive gear back side adjusting washer thinner, SPD513 Content Conditions and Measures Hypoid gear • If the gear teeth do not mesh or line-up correctly, determine the cause and adjust or replace as nec- essary. • If the gears are worn, cracked, damaged, pitted or chipped (by friction) noticeably, replace with new drive gear and drive pinion as a set. Bearing • If any chipped (by friction), pitted, worn, rusted or scratched mark, or unusual noise from the bearing is observed, replace as a bearing assembly (as a new set). Side gear and pinion mate • If any cracks or damage on the surface of the tooth is found, replace. Side gear thrust washer and • If it is chipped (by friction), damaged, or unusually worn, replace. Oil seal • Whenever disassembled, replace. Differential case • If any wear or crack on the contact sides of the differential case is found, replace. Companion flange • If any chipped mark (about 0.1 mm, 0.004 in) or other damage on the contact sides of the lips of the companion flange is found, replace. |