Infiniti G35 (V35) Sedan. Manual - part 639

 

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Infiniti G35 (V35) Sedan. Manual - part 639

 

 

EX-4

< ON-VEHICLE MAINTENANCE >

EXHAUST SYSTEM

ON-VEHICLE MAINTENANCE

EXHAUST SYSTEM

Inspection

INFOID:0000000000956381

Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.
• If anything is found, repair or replace damaged parts.

SMA211A

EXHAUST SYSTEM

EX-5

< ON-VEHICLE REPAIR >

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ON-VEHICLE REPAIR

EXHAUST SYSTEM

Exploded View

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Removal and Installation

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1.

Mounting rubber

2.

Main muffler (RH)

3.

Main muffler (LH)

4.

Mounting rubber

5.

Collar

6.

Dynamic damper

7.

Clamp

8.

Gasket

9.

Mounting rubber

10. Mounting bracket

11. Center muffler

12. Gasket

13. Exhaust front tube

14. Gasket

15. Dynamic damper

16. Three way catalyst (right bank)

17. Gasket

18. Heated oxygen sensor 2 (bank 1)

19. Collar

20. Grommet

21. Exhaust mounting bracket

22. Grommet

23. Heated oxygen sensor 2 (bank 2)

24. Three way catalyst (left bank)

Refer to 

GI-4, "Components"

 for symbol marks in the figure.

JPBIA0156GB

EX-6

< ON-VEHICLE REPAIR >

EXHAUST SYSTEM

REMOVAL

• Disconnect each joint and mounting using power tool.
• Remove heated oxygen sensor 2 as follows:
- Using heated oxygen sensor wrench [SST: KV10114400 (J-

38365)] (C), removal heated oxygen sensor 2.

CAUTION:

Be careful not to damage heated oxygen sensor 2.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Check for deformation of the grommets (20 and 22 of Components).
• Insert the collar (19 of Components) vertically.
• Install the collar (5 of Components) with its lower surface horizontal.
• Temporarily tighten nuts and bolts when installing exhaust pipe assembly. Tighten them to the specified

torque when connecting the vehicle rear to the vehicle front.

CAUTION:

• Always replace exhaust tube gaskets with new ones when reassembling.
• Discard any heated oxygen sensor which has been dropped onto a hard surface such as a concrete

floor. Use a new one. 

• Before installing a new heated oxygen sensor, clean exhaust system threads using the heated oxy-

gen sensor thread cleaner [commercial service tool: J-43897-18 or J-43897-12], and apply the anti-
seize lubricant (commercial service tool). 

• Do not over torque heated oxygen sensor. Doing so may cause damage to heated oxygen sensor,

resulting in the “MIL” coming on. 

• If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat

insulator, remove them.

• When installing heat insulator avoid large gaps or interference between heat insulator and each

exhaust pipe.

• Remove deposits from the sealing surface of each connection. Connect them securely to avoid

gases leakage. 

• Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehicle

side. Check each part for unusual interference, and then tighten them to the specified torque. 

• When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left

directions.

Inspection

INFOID:0000000000956384

INSPECTION AFTER INSTALLATION

• Make sure clearance between tail tube and rear bumper is even.
• With engine running, check exhaust tube joints for gas leakage and unusual noises.
• Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue

stress. Improper installation could result in excessive noise and vibration. 

A

: Left bank

B

: Right bank

: Vehicle front

JPBIA0389ZZ

EXL-1

DRIVER CONTROLS

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CONTENTS

EXTERIOR LIGHTING SYSTEM

XENON TYPE

BASIC INSPECTION  ....................................

5

DIAGNOSIS AND REPAIR WORKFLOW  ..........

5

Work Flow  .................................................................

5

INSPECTION AND ADJUSTMENT .....................

8

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT  ........................................................
..

8

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Description  ................................
..

8

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Special Repair Requirement  .....
..

8

LEVELIZER ADJUSTMENT  ........................................

8

LEVELIZER ADJUSTMENT : Description .................

8

LEVELIZER ADJUSTMENT : Special Repair Re-
quirement ................................................................
..

8

FUNCTION DIAGNOSIS ...............................

9

HEADLAMP SYSTEM .........................................

9

System Diagram ........................................................

9

System Description  ...................................................

9

Component Parts Location ......................................

10

Component Description ..........................................

11

AUTO LIGHT SYSTEM  ......................................

13

System Diagram ......................................................

13

System Description  .................................................

13

Component Parts Location ......................................

14

Component Description ..........................................

14

DAYTIME RUNNING LIGHT SYSTEM  ..............

16

System Diagram ......................................................

16

System Description  .................................................

16

Component Parts Location ......................................

16

Component Description ..........................................

17

ACTIVE ADAPTIVE FRONT-LIGHTING SYS-
TEM ....................................................................

19

System Diagram  ......................................................

19

System Description ..................................................

19

Component Parts Location  ......................................

21

Component Description  ...........................................

21

FRONT FOG LAMP SYSTEM ...........................

23

System Diagram  ......................................................

23

System Description ..................................................

23

Component Parts Location  ......................................

23

Component Description ..........................................

24

TURN SIGNAL AND HAZARD WARNING 
LAMP SYSTEM .................................................

25

System Diagram  ......................................................

25

System Description ..................................................

25

Component Parts Location  ......................................

25

Component Description ..........................................

26

PARKING, LICENSE PLATE AND TAIL 
LAMPS SYSTEM  ..............................................

27

System Diagram  ......................................................

27

System Description ..................................................

27

Component Parts Location  ......................................

27

Component Description ..........................................

28

EXTERIOR LAMP BATTERY SAVER SYS-
TEM ...................................................................

29

System Diagram  ......................................................

29

System Description ..................................................

29

Component Parts Location  ......................................

29

Component Description ..........................................

30

DIAGNOSIS SYSTEM (BCM)  ...........................

31

COMMON ITEM  .........................................................

31

COMMON ITEM : CONSULT-III Function (BCM - 
COMMON ITEM)  .....................................................

31

HEADLAMP ...............................................................

31

HEADLAMP : CONSULT-III Function (BCM - 
HEAD LAMP) ...........................................................

31

 

 

 

 

 

 

 

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