Infiniti FX35 / FX45. Manual - part 649

 

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Infiniti FX35 / FX45. Manual - part 649

 

 

ENGINE ASSEMBLY

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At first, remove the engine and the transmission assembly with front suspension member downward. Then
separate the engine from transmission.

Preparation

1.

Release fuel pressure. Refer to 

EC-87, "Fuel Pressure Check"

.

2.

Drain engine coolant from radiator. Refer to 

CO-10, "Changing Engine Coolant"

.

CAUTION:

• Perform this step when engine is cold.
• Do not spill engine coolant on drive belts.

3.

Disconnect both battery terminals. Refer to 

SC-4, "How to Handle Battery"

.

4.

Remove the following parts:
• Engine cover: Refer to 

EM-19, "Component"

.

• Front road wheel and tires
• Front and rear engine undercover
• Front cross bar: Refer to 

FSU-16, "Removal and Installation"

.

• Cowl top cover (right): Refer to 

EI-23, "Component Parts Location"

.

• Air duct and air cleaner case assembly: 

EM-17, "Component"

.

5.

Discharge refrigerant from A/C circuit. Refer to 

ATC-120, "HFC-134a (R-134a) Service Procedure"

.

6.

Remove radiator hoses (upper and lower). Refer to 

CO-13, "Component"

.

Engine Room

1.

Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.

2.

Disconnect grounding cable (between vehicle to left bank cylinder head).

3.

Disconnect battery positive cable harness at vehicle side and temporarily fasten it on engine. 

4.

Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to

ATC-120, "HFC-134a (R-134a) Service Procedure"

.

5.

Disconnect engine room harness connectors shown in the fig-
ure.

6.

Disconnect two body ground cables.

7.

Disconnect brake booster vacuum hose.

8.

Disconnect fuel feed hose (with damper) and EVAP hose. Refer to 

EM-45, "Component"

.

CAUTION:

Fit plugs onto disconnected hoses to prevent fuel leak.

9.

Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to 

PS-27, "On-Vehicle Inspection and Service"

.

CAUTION:

When temporarily securing, keep the reservoir tank upright to avoid a fluid leak.

Passenger Room Side

Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.

1.

Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to 

EI-38, "Component

Parts Location"

 and 

IP-10, "Component Parts Location"

.

SBIA0472E

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ENGINE ASSEMBLY

2.

Disconnect engine room harness connectors at unit sides TCM,
ECM and other.

3.

Disengage intermediate fixing point. Pull out engine room harnesses to engine room side, and temporarily
secure them on engine.

CAUTION:

• When pulling out harnesses, take care not to damage harnesses and connectors.
• After temporarily securing, cover connectors with vinyl or similar material to protect against for-

eign material adhesion.

Vehicle Underbody

1.

Remove A/T fluid cooler hoses and power steering oil pump oil cooler hoses.
• Install plug to avoid leakage of A/T fluid and power steering fluid.

2.

Remove exhaust front tube and center muffler. Refer to 

EX-3, "Checking Exhaust System"

.

3.

Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to 

PS-12, "Removal and Installation"

.

4.

Remove tunnel stay. Refer to 

RSU-5, "On-Vehicle Inspection and Service"

.

5.

Remove rear propeller shaft. Refer to 

PR-7, "On-Vehicle Inspection"

.

• After disconnection, plug the opening on transmission assembly side.

6.

Disengage A/T control rod at control device assembly side. Then, temporarily secure it on the transmis-
sion assembly, so that it does not sag. Refer to 

AT-205, "Control Device Removal and Installation"

.

7.

Remove rear plate from oil pan (upper). Then remove bolts fixing drive plate to torque converter. Refer to

EM-30, "Component (2WD Models)"

 and 

AT-241, "Removal and Installation (2WD Models)"

.

8.

Remove transmission joint bolts which pierce at oil pan (upper) lower rear side. Refer to 

AT-241,

"Removal and Installation (2WD Models)"

.

9.

Remove front stabilizer. Refer to 

FSU-15, "Removal and Installation"

.

10. Separate steering outer sockets from steering knuckle. Refer to 

PS-17, "Removal and Installation"

.

11. Separate transverse links from suspension member and vehicle body. Refer to 

FSU-13, "Removal and

Installation"

 .

Removal Work

1.

Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of suspension member and the transmission assembly.

CAUTION:

Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.

2.

Remove rear engine mounting member bolts.

3.

Remove front suspension member mounting nuts. Refer to 

FSU-5, "On-Vehicle Inspection and Service"

.

4.

Carefully lower jack, or raise lift to remove the engine, the transmission assembly and front suspension
member. When performing work, observe the following caution:

CAUTION:

• Confirm there is no interference with the vehicle.

SBIA0473E

PBIC0804E

ENGINE ASSEMBLY

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• Make sure that all connection points have been disconnected.
• Keep in mind the center of vehicle gravity changes. If necessary, use jack(s) to support the vehi-

cle at rear jacking point(s) to prevent it from falling it off the lift.

Separation Work

1.

Install engine slingers into front of cylinder head (right bank) and
rear of cylinder head (left bank).

• To protect rocker cover against damage caused by tilting of

engine slinger, insert spacer between cylinder head and
engine rear lower slinger, in direction shown in the figure.
NOTE:
Spacer is a component part of engine rear upper slinger
assembly.

2.

Remove power steering oil pump from engine side. Refer to 

PS-27, "On-Vehicle Inspection and Service"

.

3.

Remove engine mounting insulators (RH and LH) under side nuts with power tool.

4.

Lift with hoist and separate the engine and the transmission assembly from front suspension member.

CAUTION:

• Before and during this lifting, always make sure that any harnesses are left connected.
• Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.

5.

Remove alternator. Refer to 

SC-19, "System Description"

.

6.

Remove starter motor. Refer to 

SC-8, "System Description"

.

7.

Separate the engine from the transmission assembly. Refer to 

AT-241, "Removal and Installation (2WD

Models)"

.

8.

Remove each engine mounting insulator and each engine mounting bracket from the engine with power
tool.

9.

Remove rear engine mounting member and engine mounting insulator (rear) from the transmission
assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Do not allow engine mounting insulator to be damage and careful no oil gets on it.
• For a location with a positioning pin, insert it securely into hole of mating part.
• For a part with a specified installation orientation, refer to component figure in 

EM-112, "Component (2WD

Models)"

.

Slinger bolts:

 : 28.0 N·m (2.9 kg-m, 21 ft-lb)

PBIC2061E

KBIA1017E

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ENGINE ASSEMBLY

• When installing engine mounting bracket (RH and LH) on cylinder

block, tighten two upper bolts (shown as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).

• Make sure all engine mounting insulators are seated properly, then tighten mounting nuts.
• Tighten rear engine mounting member bolts in numerical order as

shown in the figure.

INSPECTION AFTER INSTALLATION

Inspection for Leaks

The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required

quantity, fill to the specified level. Refer to 

MA-9, "Fluids and Lubricants"

.

• Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-

age at connection points.

- Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids includ-

ing engine oil and engine coolant.

• Bleed air from lines and hoses of applicable lines, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the

specified level, if necessary.

Summary of the inspection items:

*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.

PBIC2062E

PBIC3040E

Items

Before starting engine

Engine running

After engine stopped

Engine coolant

Level

Leakage

Level

Engine oil

Level

Leakage

Level

Other oils and fluid*

Level

Leakage

Level

Fuel

Leakage

Leakage

Leakage

Exhaust gases

Leakage

 

 

 

 

 

 

 

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