Infiniti EX35. Manual - part 849

FAX-26

< ON-VEHICLE REPAIR >

[AWD]

FRONT DRIVE SHAFT

3.

Screw drive shaft puller (A) 30 mm (1.18 in) or more into the
thread of joint sub-assembly, and pull joint sub-assembly with a
sliding hammer (B) from shaft.

CAUTION:

• If joint sub-assembly cannot be removed after five or

more unsuccessful attempts, replace shaft and joint sub
assembly as a set.

• Align sliding hammer and drive shaft and remove them by

pulling directory.

4.

Remove circular clip from shaft.

5.

Remove boot from shaft.

6.

Clean old grease on joint sub-assembly with paper waste while
rotating ball cage.

ASSEMBLY

1.

Clean the old grease on joint sub-assembly with paper waste.

2.

Fill serration slot joint sub-assembly (1) with NISSAN genuine
grease or equivalent until the serration slot and ball groove
become full to the brim.

CAUTION:

After applying grease, use a shop cloth to wipe off old
grease that has oozed out.

3.

Wrap serration on shaft with tape (A) to protect the boot from
damage. Install boot and boot bands to shaft.

CAUTION:

Never reuse boot and boot band.

4.

Remove the tape wrapped around the serration on shaft.

5.

Position circular clip on groove at the shaft edge.

CAUTION:

Never reuse circular clip.
NOTE:
Drive joint inserter is recommended when installing circular clip.

6.

Align both center axles of the shaft edge and joint sub-assembly.
Then assemble shaft with circular clip joint sub-assembly.

7.

Install joint sub-assembly (1) to shaft using plastic hammer.

CAUTION:

Confirm that joint sub-assembly is correctly engaged while
rotating drive shaft.

8.

Apply the balance of the specified amount of grease into the
boot inside from large diameter side of boot.

JPDIF0015ZZ

JPDIF0008ZZ

JPDIF0009ZZ

Standard

Grease amount

: Refer to 

FAX-32, "Drive Shaft"

.

JPDIF0011ZZ

FRONT DRIVE SHAFT

FAX-27

< ON-VEHICLE REPAIR >

[AWD]

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9.

Install the boot securely into grooves (indicated by “*” marks)
shown in the figure.

CAUTION:

If grease adheres to the boot mounting surface (indicated
by “*” mark) on the shaft or joint sub-assembly, boot may
come off. Remove all grease from the surface.

10. To prevent from the deformation of the boot, adjust the boot

installation length (L) to the specified value shown below by
inserting the suitable tool into inside of the boot from the large
diameter side of the boot and discharging the inside air.

CAUTION:

• If the boot mounting length is outside the standard, it may cause breakage in the boot.
• Be careful not to touch the inside of the boot with a tip of tool.

11. Secure the ends of the boot with boot bands using the boot band

crimping tool (A) [SST: KV40107300 (

−

)].

CAUTION:

Never reuse boot band.

NOTE:
Secure boot band so that dimension (M) meets the specification
as shown in the figure.

12. Secure joint sub-assembly and shaft, and then make sure that

they are in the correct position when rotating boot. Install them
with boot band when boot installation positions become incor-
rect.

CAUTION:

Never reuse boot band.

FINAL DRIVE SIDE

FINAL DRIVE SIDE : Disassembly and Assembly

INFOID:0000000003573814

DISASSEMBLY

1.

Fix shaft with a vise.

CAUTION:

Protect shaft when fixing with a vise using aluminum or copper plates.

2.

Remove boot bands, and then remove boot from housing.

3.

If plug needs to be removed, move boot to wheel side, and take it out with a plastic hammer. (Left side)

4.

Put matching marks on housing and shaft, and then pull out housing from shaft. 

CAUTION:

Use paint or similar substance for matching marks. Never scratch the surfaces.

Standard

L

: Refer to 

FAX-32, "Drive Shaft"

.

JPDIF0018ZZ

JPDIF0012ZZ

M

: 2.0 – 3.0 mm (0.079 – 0.118 in)

DSF0047D

FAX-28

< ON-VEHICLE REPAIR >

[AWD]

FRONT DRIVE SHAFT

5.

Put matching marks (A) on the spider assembly and shaft.

CAUTION:

Use paint or similar substance for matching marks. Never
scratch the surfaces.

6.

Remove snap ring (1), and then remove spider assembly from
the shaft.

7.

Remove boot from the shaft.

8.

Remove plug from housing. (Left side)

9.

Remove dust shield from housing. (Right side)

ASSEMBLY

1.

Clean old grease on housing with paper waste.

2.

Plug (1) has been removed. Install a plug to housing (2) with a
screw. (Left side)

3.

Install dust shield to housing. (Right side)

4.

Wrap serration on shaft with tape (A) to protect boot from dam-
age. Install boot and boot bands to shaft.

CAUTION:

Never reuse boot and boot band. 

5.

Remove the tape wrapped around the serration on shaft.

JPDIF0006ZZ

JPDIF0014ZZ

JPDIF0161ZZ

JPDIF0009ZZ

FRONT DRIVE SHAFT

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[AWD]

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6.

Install the spider assembly (1), align it with the matching marks
(A) on the shaft (2) during the removal, and direct the serration
mounting surface (B) to the shaft.

7.

Secure spider assembly onto shaft with snap ring (1).

CAUTION:

Never reuse snap ring.

8.

Apply the appropriate amount of grease to spider assembly and
sliding surface.

9.

Assemble the housing onto spider assembly, and apply the bal-
ance of the specified amount grease.

10. Align matching marks painted when housing was removed.

11. Install the boot securely into grooves (indicated by “*” marks) shown in the figure.

CAUTION:

If grease adheres to the boot mounting surface (indicated by “*” mark) on shaft or housing, boot
may come off. Remove all grease from the surface.

12. To prevent from deformation of the boot, adjust the boot installation length (L) to the value shown below by

inserting the suitable tool into the inside of boot from the large diameter side of boot and discharging
inside air.

CAUTION:

• If the boot installation length is outside the standard, it may cause breakage in boot.
• Be careful not to touch the inside of the boot with the tip of tool.

13. Install boot bands securely.

CAUTION:

Never reuse boot band.

JPDIF0017ZZ

Standard

Grease amount

: Refer to 

FAX-32, "Drive Shaft"

.

Right side

Left side

Standard

L

: Refer to 

FAX-32, "Drive Shaft"

.

JPDIF0014ZZ

JPDIF0018ZZ

JPDIF0019ZZ