Hyundai HD 65, Hyundai HD 72, Hyundai HD 78: Electrical Manual - part 2

 

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Hyundai HD 65, Hyundai HD 72, Hyundai HD 78: Electrical Manual - part 2

 

 

INTRODUCTION
GI-5
INTRODUCTION (5)
HARNESS LAYOUTS
Harness layouts show the routing of the major wiring harnesses,
the in-line connectors and the splices between the major harnesses.
These layouts will make electrical troubleshooting easier.
MM02
G14
G12
M26
M31 M34
M35
M32
M22
M21
M23
M25-1,2,3
MM01
MM03
M33
SM01
SM02
M36
MM04
M41
VIEW 'B'
VIEW 'A'
M30
Z03
M29
M15
M13
M19-2
SM06
SM08
SM07
M37
M02
M03-1,2
MI04
MI06
MI03
MI05
M20
M11
M16
Z01
G11
M14
MC06
MC05
MC04
M09-3
M09-1,2
MI01
Z02
Passenger
Compartment
Junction Block
(I/P-E,F,G,H,J)
EVTGI70005L
SYMBOLS
EBB531CD
GI-6
SYMBOLS (1)
C
O
M
P
O
N
E
N
T
G
R
O
U
N
D
S
P
L
I
C
E
S
C
O
N
N
E
C
T
O
R
W
I
R
E
Symbol
Sec-
tion
Sec-
tion
Sec-
tion
Sec-
tion
A solid line means the entire
component is shown.
Shows the name of each connector
on the component location index
for reference.
Indicates the number of
corresponding terminal.
(Only relevant terminal on the
corresponding schematic diagram).
The dashed-line means each of
two wires connect with same
connector(E35)
A broken line indicates only
part of the component is
shown.
Meaning
Symbol
Meaning
Symbol
Meaning
Symbol
Meaning
STOP
LAMP
SWITCH
PHOTO 03
Female
connector
Male
connector
10
M05-2
E35
R
Y/L
R
Y/L
1
3
B
A
R
Y/R
A
From C52
To MC02
G
G
G
L
L
D
I
O
D
E
TR
C
B
E
F
U
S
E
G
E
N
E
R
A
L
C
O
M
P
O
N
E
N
T
S
Y
M
B
O
L
L
A
M
P
Diode
Led diode
Zener diode
Switch (1 contact point)
Heater
NPN
PNP
NPN
PNP
Power supplied at all times.
Control battery power at all times
Double filament
Single filament
Name
Capacity
HOT IN ON
FUSE 10
10A
DASH
FUSE
BOX
C
B
E
S
H
I
E
L
D
W
I
R
E
J
O
I
N
T
C
O
N
N
E
C
T
O
R
S
L
O
W
B
L
O
W
P
O
W
E
R
G06
This means the connector
connects directly to the
component.
This indicates a screw terminal
on the component.
This means power is supplied
with the ignition on position.
Identification
Current rating
This means the short bar
connects to other fuses.
This indicates the connector
connects to a lead (pigtail),
wired directly to the com-
ponent.
Automatic
Transaxle
Manual
Transaxle
This symbol means the end
of the wire is attached to a
metal part of the vehicle.
This ground symbol (dot and
3 lines overlapping the com-
ponent) means the housing
of the component is attached
to a metal part of the vehicle.
The name of the component
appears next to its upper right
corner.
Shows the number of pictures
for component location.
Splices are numbered and
shown as a dot with circle.
The exact location and con-
nection of these splices may
vary among vehicles.
Wire choices for options or
different models are labeled
and shown with a "choice"
bracket like this.
Name of Circuit
A wire connects to another
circuit. The wire is shown
again on that circuit which
the arrow is pointing.
Current path is continued on
the same page or another
page.The arrow shows the
direction of current flow.
You should look for the "A"
in the marked position.
A wavy line means the
wire is broken but
is to be continued.
Wire insulation is yellow
with a red strip.
C
O
N
N
E
C
T
O
R
This represents RFI (Radio
Frequency Interference)
Shielding around a wire.
The shielding is always
connected to ground.
This is a connector showing
the joining wires.
These switches move
together:
a dashed line shows a
mechanical connection
between them.
F/FOG
FUSE
15A
E/R FUSE &
RELAY
BOX
HOT AT ALL TIMES
G06
EVTGI70006L
SYMBOLS
GI-7
SYMBOLS (2)
Sec-
tion
Sec-
tion
G
E
N
E
R
A
L
C
O
M
P
O
N
E
N
T
S
S
Y
M
B
O
L
G
E
N
E
R
A
L
C
O
M
P
O
N
E
N
T
S
S
Y
M
B
O
L
R
E
L
A
Y
Solenoid
Injector
Normally open contact
Motor
Battery
Condenser
Speaker
Horn, Buzzer, Siren,
Chime Bell
Sensor
Sender
M
+
-
This is a relay shown with no
current flowing through its coil.
When a current flows through
coil, contact will toggle.
Diode interior relay
Resistance interior relay
Symbol
Meaning
Symbol
Meaning
EVTGI70007L
TROUBLESHOOTING INSTRUCTIONS
E69D8CAB
GI-8
TROUBLESHOOTING INSTRUCTIONS (1)
TROUBLESHOOTING INSTRUCTIONS
TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING EQUIPMENT
CAUTION
The following five-step troubleshooting procedure is recommended.
Turn on all the components in the problem circuit to check the accuracy of the
customer's complaints. Note the symptoms.
Do not begin disassembly or testing until you have narrowed down the probable
causes.
1. Verify the customer's complaints
Use a test lamp or a voltmeter on circuits without solidstate units and use a test
lamp to check for voltage. A test lamp is made up of a 12-volt light bulb with a
pair of leads attached. After grounding one lead, touch the other lead to various
points along the circuit where voltage should be present.
When the bulb goes on, there is voltage at the point being tested.
SELF-POWERED TEST LAMP AND OHMMETER
Use a self-powered test lamp or an ohmmeter to check for continuity.
The ohmmeter shows how much resistance there is between two points along
a circuit. Low resistance means good continuity.
A number of circuits include solid-state modules, such as the Engine
Control Module(ECM), used with computer command control injection.
Voltage in these circuits should be tested only with a 10-megaohm or
higher impedance digital multimeter. Never use a test lamp on circuits
that contain solid state modules. Damage to the modules may result.
VOLTMETER AND TEST LAMP
Make a circuit test to check the diagnosis you made in step 2. Remember that a
logical, simple procedure is the key to efficient troubleshooting. Narrow down the
probable causes using the troubleshooting hints and system diagnosis charts.
Test for the most likely cause of failure first.
Try to make tests at points that are easily accessible.
3. Inspect the circuit/ component with the problem isolated
Once the problem is found, make the necessary repairs.
4. Repair the problem
Repeat the system check to be sure you have repaired the problem. If the
problem was a blown fuse, be sure to test all of the circuits on that fuse.
5. Make sure the circuit works
Locate the schematic for the problem circuit. Determine how the circuit is
supposed to work by tracing the current paths from the power source through
the system components to ground. If you do not understand how the circuit
should work, read the circuit operation text. Also check other circuits that share
with the problem circuit. The name of circuits that share the same fuse, ground,
or switch, for example, are referred to on each diagram. Try to operate any
shared circuits you did not check in step 1. If the shared circuit works, the
shared wiring is okay, and the cause must be within the wiring used only by the
problem circuit.
If several circuits fail at the same time, the fuse or ground is a likely cause.
2. Read and analyze the schematic diagram
TEST LAMP
A voltmeter can be used in place of a test lamp. While a test lamp shows
whether the voltage is present or not, a voltmeter indicates how much voltage
is present.
EVTGI70008L

 

 

 

 

 

 

 

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