Hyundai Atos: Body Repair Manual - part 29

121

BODY PANEL REPAIR PROCEDURE - Front and rear door outer panels

3.

Bend the flange hem with a hammer and dolly, then fasten tightly
with a hemming tool.

NOTE
1.

Hemming work should be done in three steps as

       illustration.
2.

If a hemming tool cannot be used, hem with a hammer
and dolly.

4.

After completing the hemming work, make MIG spot welds at 50
mm intervals on the inside.

5.

Clean and prepare all welds, removing all residue.

6.

Apply the two-part epoxy primer to the interior of the door panel.

PRO-1880

PRO-1900

PRO-1870

PRO-2000

60°

122

BODY PANEL REPAIR PROCEDURE - Front and rear door outer panels

7.

Apply an anti-corrosion agent to the welded parts and lower
inside of the door panel (Refer to the CORROSION PROTEC-
TION).

8.

Prepare exterior surfaces for priming, using wax and grease
remover.

9.

Apply metal conditioner and water rinse.

10. Apply conversion coating and water rinse.

11. Apply the two-part epoxy primer.
12. Apply the correct seam sealer to whole panel edge.
13. Reprime over the seam sealer to complete the repair.

PRO-2010

PRO-2020/PRO-2021

BODY SEALING
LOCATIONS

124

2

3

1

FLOOR

BODY SEALING LOCATIONS - Floor

4

SEA-0020

SEA-0021

SEA-0010

SEA-0030

SEA-0040

14

3

!

"

!

#

1

"

$

6

$

!

%

%

7

$

$

$

12

13

%

11

10

4

5

2

9

8