Hyundai H1: Body Repair Manual - part 25

102

Fit and clamp the quarter outer panel in place.

10. MIG plug weld all holes and MIG butt weld seams. Spot weld at

the wheel well.

NOTE
In order to prevent distortion caused by the welding heat,
make the welds alternately at regular intervals.

11.Clean and prepare all welds, removing all residue.
12. Apply body filler to the welded seam. Sand and finish.

13. Apply the two-part epoxy primer to the interior of the quarter

outer panel.

Apply a coating of silicon rubber sealer and body sealant at
places indicated in the illustration.

14. Apply anti-corrosion agent to the welded parts and interior of the

quarter outer panel (Refer to the CORROSION PROTECTION).

15. Prepare exterior surfaces for priming, using wax and grease

remover.

16. Apply metal conditioner and water rinse.
17. Apply conversion coating and water rinse.
18. Apply the two-part epoxy primer.

QSAQ2060

QSAQ2190

QSAQ2200

QSAQ2111

BODY PANEL REPAIR PROCEDURE - Quarter outer panel

Insertion
panel

103

QSAQ2210

19. Apply the correct seam sealer to all joints.
20. Reprime over the seam sealer to complete the repair.

(Refer to the BODY SEALING LOCATIONS).

21. After completing body repairs, carefully apply under coating to

the wheel well (Refer to the CORROSION PROTECTION).

22. In order to improve corrosion resistance, if necessary, apply a

under body anti-corrosion agent to the wheel well (Refer to the
CORROSION PROTECTION).

BODY PANEL REPAIR PROCEDURE - Quarter outer panel

QSAQ2220

104

QUARTER OUTER PANEL

BODY PANEL REPAIR PROCEDURE - Quarter outer panel

QSAQ2230

SHORT BODY (RH)

QSAQ2250

QSAQ2240

WELDING POINTS

105

BODY PANEL REPAIR PROCEDURE - Quarter outer panel

QUARTER OUTER PANEL

LONG BODY (RH)

QSAQ2240

QSAQ2250

WELDING POINTS

QSAQ2260