Hyundai H1: Body Repair Manual - part 16

66

 Trim cargo step mounting hole
(…8)

A

B

C

BODY DIMENSIONS -Rear body

D

Quarter outer panel

Gas Spring mounting
(

∅

10)

Rear bumper mouting hole
(…8x8.5)

DIAF0020

DIAF0030

DIAF0050

DIAF0040

Ñ

Ñ

Ñ

Ñ

Ñ

Ó

Ó

Ó

Ó

Ó

Ò

Ò

Ò

Ò

Ò

Ô

Ô

Ô

Ô

Ô

BODY PANEL
REPAIR
PROCEDURE

68

RADIATOR SUPPORT PANEL & FRONT SIDEMEMBER

BODY PANEL REPAIR PROCEDURE - Radiator support panel & front sidemember

z

z

z

z

z MIG plug welding

MIG butt welding
MIG lap welding

xx

RFAC4010~4040

WELDING POINTS

Ó

Ô

C

A

Ï

B

Ô

B

Ô

A

Ô

C

69

3.

Drill out all the spotwelds from headlamp support lower (B)
extension.

4.

Remove the headlamp support lower (B) extension.

6.

Remove the headlamp support panel.

RFAC4050

RFAC4060

REMOVAL

1.

Remove the radiator upper mounting reinforcement.

2.

Remove the radiator support upper center member.

NOTE

  NOTE

Radiator upper mounting reinforcement and the radiator
support upper center member are mounted with 10 mm
(Head side) bolts. These are used for removal and reinstal-
lation of the engine and/or the radiator.

5.

Drill out all the spotwelds to separate headlamp support panel
from front end crossmember and fender apron panel.

NOTE

 

 

 NOTE

Drill the outer panel with a spot cutter so as not to damage
the inner panel.

AAAA9000/RFAC4070

RFAC4080

BODY PANEL REPAIR PROCEDURE - Radiator support panel & front sidemember

Headlamp support
lower (B)
extension

Headlamp support panel

Headlamp support panel

Radiator support upper center member

Radiator upper mounting reinforcement