Hummer H2. Manual - part 86

 

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Hummer H2. Manual - part 86

 

 

AXLES 

Axles 

BEARINGS AND RACES 

Bearings and Races 

Linkage noisy 

2 

Suggest repair or replacement. 

Missing 

C 

Require replacement. 

Noisy 

2 

Suggest repair or replacement. 

Out of adjustment 

A 

Require repair or replacement. 

Terminal burned, affecting performance 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

2 

Suggest repair or replacement. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal corroded, affecting 
performance 

A 

Require repair or replacement. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal corroded, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal loose, affecting performance 

B 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

1 

Suggest repair or replacement. 

Condition 

Code 

Procedure 

Bent 

A 

Require replacement. 

Broken 

A 

Require replacement. 

End play exceeds specifications 

B 

Require repair or replacement. 

Flange bent 

A 

Require replacement. 

Flange threads stripped 

A 

Require repair or replacement. 

Twisted 

A 

Require replacement. 

Worn, affecting performance 

A 

Require replacement. 

NOTE:

When replacing or repacking bearings, grease seal replacement is required. 
You are not required to replace these components in axle sets. Determine the 
need to replace based upon the individual component conditions that follow. 

Condition 

Code 

Procedure 

Bearing end-play exceeds 
specifications 

B 

Require adjustment of bearing, if possible. If 

proper adjustment cannot be obtained, require 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

BELL CRANKS 

Bell Cranks 

BELL HOUSINGS 

See Housings (Bell, Case, Tail (Extension) and Auxiliary).  

BUSHINGS (EXTERNAL) 

Bushings (External) 

replacement of bearing assembly. 

Bearing rollers, balls or races are 
worn, pitted, or feel rough when 
rotated as an assembly 

B 

Require replacement of bearing assembly. 

Condition 

Code 

Procedure 

Attaching hardware broken 

A 

Require repair or replacement of hardware. 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware not functioning 

A 

Require repair or replacement of hardware. 

Bent 

A 

Require repair or replacement. 

Broken 

A 

Require repair or replacement. 

Cracked 

A 

Require repair or replacement. 

Missing 

C 

Require replacement. 

Worn, affecting performance 

A 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware bent 

B 

Require repair or replacement of bent part if 

available; otherwise, replace bushing. 

Attaching hardware broken 

A  Require replacement of broken part if available; 

otherwise, replace bushing. 

Attaching hardware corroded, 
affecting structural integrity 

A 

Require replacement of corroded part if 

available; otherwise, replace bushing. 

Attaching hardware incorrect 

A 

Require replacement of incorrect part if 

available; otherwise, replace bushing. 

Attaching hardware loose 

A 

Require repair or replacement of loose part if 

available; otherwise, replace bushing. 

Attaching hardware missing 

C 

Require replacement of missing part if 

available; otherwise, replace bushing. 

Attaching hardware threads 
damaged 

A 

Require repair or replacement of part with 

damaged threads if available; otherwise, replace 

bushing. 

Attaching hardware threads 

A 

Require replacement of part with stripped 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

CABLES (SPEEDOMETER) 

Cables (Speedometer) 

stripped (threads missing) 

threads if available; otherwise, replace bushing. 

Binding 

A 

Require repair or replacement. 

Contaminated 

1 

Suggest replacement. 

Deteriorated, affecting 
performance 

A 

Require repair or replacement. 

Distorted, affecting performance 

A 

Require repair or replacement. 

Missing 

C 

Require replacement. 

Noisy 

2 

Further inspection required. See note and 

caution below. 

NOTE: If noise isolated to bushing, suggest repair or replacement. 

CAUTION: Use only approved lubricant on rubber bushings. Petroleum-based 
lubricants may damage rubber bushings. 

Rubber separating from internal 
metal sleeve on bonded bushing 

A 

Require replacement. 

Seized 

A 

Require replacement. 

Shifted (out of position) 

B 

Require repair or replacement. 

Split 

A 

Require replacement. 

Surface cracking (weather-
checked) 

4 

No service suggested or required. 

Worn, affecting performance 

A 

Require repair or replacement. 

Worn close to the end of its useful 
life 

1 

Suggest replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

A 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware not functioning 

A 

Require repair or replacement of 

hardware. 

Bent 

A 

Require repair or replacement. 

Binding 

A 

Require repair or replacement. 

Bracket bent, affecting performance 

A 

Require repair or replacement. 

Bracket bent, not affecting performance 

No service suggested or required. 

Bracket broken, affecting performance 

A 

Require replacement. 

Bracket broken, not affecting 
performance 

No service suggested or required. 

Bracket corroded, affecting 
performance 

A 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

CABLES (TV, DETENT, AND SHIFT) 

Cables (TV, Detent, and Shift) 

Bracket corroded, not affecting 
performance 

2 

Suggest repair or replacement. 

Bracket cracked, affecting performance 

A 

Require repair or replacement. 

Bracket cracked, not affecting 
performance 

1 

Suggest repair or replacement. 

Bracket loose, affecting performance 

A 

Require repair or replacement. 

Bracket loose, not affecting 
performance 

1 

Suggest repair or replacement. 

Bracket missing 

C 

Require replacement. 

Broken 

A 

Require replacement. 

Cracked 

A 

Require repair or replacement. 

Disconnected 

A 

Require repair or replacement. 

Kinked 

A 

Require repair or replacement. 

Melted 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Missing 

C 

Require replacement. 

Noisy 

2 

Suggest repair or replacement. 

Routed incorrectly 

2 

Suggest repair. 

Seized 

A 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

A 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware not functioning 

A 

Require repair or replacement of 

hardware. 

Bent 

A 

Require repair or replacement. 

Binding 

A 

Require repair or replacement. 

Bracket bent, affecting performance 

A 

Require repair or replacement. 

Bracket bent, not affecting performance 

2 

No service suggested or required. 

Bracket broken, affecting performance 

A 

Require replacement. 

Bracket broken, not affecting 
performance 

2 

No service suggested or required. 

Bracket corroded, affecting 
performance 

A 

Require repair or replacement. 

Bracket corroded, not affecting 
performance 

2 

Suggest repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards DRIVE TRAIN AND TRANSMISSION

  

 

 

 

 

 

 

 

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