Hummer H1 (2006+). Manual - part 414

 

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Hummer H1 (2006+). Manual - part 414

 

 

13-30

Accessories

_____________________________________________________________

SOFT SQUARE BACK (MODEL 90)

Removal

1.

Unzip the forward portion of the square back cover from the soft top cover.

2.

Release the hook and loop fasteners on the lower sides and the lower rear of the square back cover.

3.

Release the hook and loop fasteners on the inside of the cover securing the cover to the support structure.

4.

Remove the square back cover from the square back support assembly.

5.

Loosen the support structure retaining straps and release the strap hooks from the footman loops.

6.

Remove the screws securing the hinge brackets to the wheel houses and remove the support structure.

Figure 13-41:   Soft Square Back R & I.

Installation

1.

Place the support structure on the wheelhouses and install the screws through the hinge brackets into the wheelhouses.

2.

Insert the retaining strap hooks in the footman loops and adjust the retaining straps.

FOOTMAN

LOOP

STRAP

HINGE

BRACKET

SUPPORT

STRUCTURE

COVER

6-1-05

____________________________________________________________

 Accessories  13-31

5745804

3.

Place the cover on the support structure and zip the forward edge to the soft top cover.

4.

Engage the hook and loop fasteners on the inside of the cover.

5.

Pull the rear edge of the cover tight and engage the hook and loop on the tailgate.

6.

Pull the sides of the cover tight and engage the hook and loop on the sides of the wheelhouses.

REAR BUMPER CENTER CLOSEOUT PANEL

Installation

NOTE: This panel is designed to be installed with or without the right and left closeout panels.

Center Panel Only:

1.

Clean any debris from the bumper and the lower edge of the body.

2.

Insert the upper edge of the panel under the body and let the lower edge rest on top of the bumper (See Figure 13-42).

Center the panel on the body and use a non-marring blunt instrument, the rubber coated 
handle end of a hammer works well, to pop the lower edge of the panel down in front of 
the bumper.

Center Panel On Vehicles With Side Panels Previously Installed:

1.

Clean any debris from the bumper and the lower edge of the body.

2.

Hold the center panel up between the side panels and determine if the panel will align properly with the side panels (See
Figure 13-42).

• If the alignment looks good, do the following procedure:

a.

Insert the upper edge of the panel under the body and let the lower edge rest on top of the bumper.

b.

Align the center panel between the side panels and use a non-marring blunt instrument, the rubber coated handle end of a
hammer works well, to pop the lower edge of the panel down in front of the bumper. Install two clips per side on the panel
flanges to keep the center panel aligned with the side panels.

• If the alignment does not look good, remove the side panels from the vehicle and attach them to the center panel with the 

clips supplied.

a.

Center the assembly on the body and use a non-marring blunt instrument, the rubber coated handle end of a hammer
works well, to pop the lower edge of the panel down in front of the bumper.

b.

Check the alignment, adjust as necessary and secure the side panels with the supplied pop rivets.

Figure 13-42:   Closeout panel installation.

CENTER

PANEL

SIDE

PANEL

DOUBLE SIDED

TAPE

10-1-05

13-32

Accessories

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STAINLESS STEEL FRONT BUMPER COVER 

(WITH BRUSHGAURD AND W/O WINCH)

Removal

1.

Remove the two bolts and the licence plate mount bracket (See Figure 13-43).

2.

Remove the four bolts, washers and the two tow bracket/lifting the shackle assemblies.

3.

Pull the SS cover free from the bumper and clean the double sided foam tape from the cover and bumper.

Figure 13-43:   SS Front Bumper Cover W/O Winch

Installation

1.

Clean all grease and dirt from the front bumper and cover and prep the surfaces with alcohol.

2.

Apply new double sided foam tape to the back of the cover and press the cover on the bumper.

3.

Install the two tow bracket/lifting shackle assemblies, four bolts and the washers. Torque the bolts to 90 lb-ft (122 N•m).

4.

Install the licence plate mounting bracket with the two bolts and torque to 8-13 lb-ft (11-18 N•m).

BUMPER

SS COVER

LICENCE

BRACKET

LIFT

SHACKLE

TOW

BRACKET

6-1-05

____________________________________________________________

 Accessories  13-33

5745804

STAINLESS STEEL FRONT BUMPER COVER 

(WITH WINCH)

Removal

1.

Remove the two bolts and the licence plate mount bracket (See Figure 13-44).

2.

Remove the four bolts, washers and the two tow bracket/lifting shackle assemblies.

3.

Support the winch and remove the bolts and the washers securing the bumper to the winch.

4.

Pull the cover free from the bumper and clean the double sided foam tape from the bumper and cover.

Figure 13-44:   SS Front Bumper Cover W/Winch

Installation

1.

Clean all grease and dirt from the front bumper and cover and prep the surfaces with alcohol.

2.

Apply new double sided foam tape to the back of the cover and press the cover on the bumper.

3.

Install the two tow bracket/lifting shackle assemblies, four bolts and the washers. Torque the bolts to 90 lb-ft (122 N•m).

4.

Install the winch mounting bolts and the washers. Torque to 60 lb-ft (81 N•m).

5.

Install the licence plate mounting bracket with the two bolts and torque to 8-13 lb-ft (11-18 N•m).

STAINLESS STEEL REAR BUMPER COVER 

Removal

1.

Remove the two bolts and the licence plate mount bracket (See Figure 13-45).

STAINLESS

COVER

FRONT

BUMPER

TOW

BRACKET

LICENCE

BRACKET

LIFTING

SHACKLE

6-1-05

 

 

 

 

 

 

 

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