Hummer H1 (2006+). Manual - part 313

10-114 Body

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Figure 10-138:   Cargo Door Electric Locks

Door Stop Replacement

Removal

1.

Remove the rear door window. 

2.

Remove the four screws and the interior door handle from the door (Figure  10-137). 

3.

Remove the twelve screws and the close-out panel from the door.

4.

Remove the bolt, door stop ball and the retainer from the door (Figure  10-139). 

5.

Remove the bolt, washer, door stop socket and the retainer from the right rear wheelhouse. 

DOOR LOCK MOTOR HARNESS

MOTOR LINK ROD

AND LOCK CLIPS

DOOR HINGE CONTACTS

DOOR

DOOR HINGE CONTACTS

LOCK

MOTOR

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 Body  10-115

Figure 10-139:   Door Stop and Latch Guide Replacement

Installation

1.

Secure the door stop socket to the right rear wheelhouse with the washer, bolt and the retainer (Figure  10-139).

2.

Secure the door stop ball to the door with the bolt and the retainer.

3.

Secure the close-out panel to the door with the twelve screws (Figure  10-137). 

4.

Secure the interior door handle to the close-out panel with the four screws. 

5.

Install the rear door window. 

Latch Guide Replacement

Removal

Remove the latch guide, two washers and the retaining block from the door frame (Figure  10-139). 

Installation

Secure the latch guide to the door frame with the two washers and the retaining block (Figure  10-139). 

Adjustment

Close the door and check the alignment, then adjust the latch guide as necessary. 

Door Frame and Seal Replacement

Removal

1.

Remove the dome lamp fuse.

2.

Remove the seven screws securing the inner portion of the door hinge to the door frame.

3.

When the hinge is loose, carefully pull away to access the connectors for the door lock contacts in the hinge.

4.

Disconnect the door lock harness connectors and label them for reassembly.

5.

Remove the vertical doors from the door frame. 

6.

Remove the upper and the lower latch guides.

7.

Remove the inner passenger side closeout panel on the inside of the door frame.

8.

Disconnect the dome lamp switch harness from the door jamb switch.

9.

Remove the fourteen screws from the door frame (Figure  10-140). 

10. Remove the door frame completely

DOOR

STOP

BALL

DOOR STOP

SOCKET

RETAINER

LATCH

RETAINING

BLOCK

 GUIDE

10-116 Body

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11. Remove the seal from the door frame. 

Figure 10-140:   Door Frame and Seal Replacement

Installation

1.

Position the seal on the door frame (Figure  10-140).

2.

Secure the door frame to the vehicle with the fourteen screws.

3.

Install a new door jamb switch and connect it to the dome lamp harness.

4.

Install the upper and the lower latch guides.

5.

Install the vertical doors on the door frame. 

6.

Connect the door lock harness connections to the back of the door hinge contacts.

7.

Install the interior closeout panel.

8.

Close the door to adjust the new door jamb switch.

9.

Install the dome lamp fuse.

10. Verify the operation of the door lamps and the cargo switch.

 INTERIOR AND EXTERIOR LIGHTING REPLACEMENT 

Service Headlight Assembly Replacement

Removal

NOTE: To remove the headlight only, perform steps 1 and 2. To remove the entire assembly, continue with steps 3 through 6. 

1.

Loosen the three screws and remove the retaining ring from the headlight mount (Figure  10-141).

2.

Disconnect the headlight jumper harness from the headlight and the remove headlight.

3.

Loosen the two screws securing the headlight mount to the headlight housing and remove the mount from the housing and the
spring.

4.

Disconnect the headlight jumper harness from the headlight housing and remove the harness. 

5.

Disconnect the three leads from the back of the housing.

6.

Remove the three nuts, lockwashers, washers and the housing from the hood.

Installation

NOTE: To install the headlight only, perform steps 5 and 6. To install the entire assembly, perform all the steps.

1.

Connect the three leads to the back of the housing (Figure  10-141).

DOOR

FRAME

SEAL

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 Body  10-117

2.

Secure the headlight housing to the hood with the three washers, lockwashers and the nuts.

3.

Secure the headlight mount to the housing, with the spring and the two screws.

4.

Connect the headlight jumper harness to the headlight housing.

5.

Connect the headlight to the jumper harness and secure the headlight to the headlight mount with the retaining ring and the
three screws.

6.

Check the headlight for proper operation.

Figure 10-141:   Headlight Assembly Replacement

Side Marker Light Lens and Lamp Replacement

Removal

1.

Remove the two retaining screws and pull the side marker light away from the body until the harness is exposed. (Figure 
 10-142).

2.

Disconnect the harness and remove the side marker light.

3.

Remove the bezel and the gasket.

Installation

1.

Feed the side marker light through the gasket and the bezel.(Figure  10-142).

2.

Connect the side marker light harness to the underbody harness.

3.

Align the side marker light, gasket and the bezel with the mounting holes on the body and secure with the retaining screws.

4.

Ensure the side marker light operates properly.

Figure 10-142:   Side Marker Light Lens and Lamp Replacement

RETAINING RING

HEADLIGHT

HEADLIGHT MOUNT

JUMPER HARNESS

SPRING

HEADLIGHT HOUSING

LEADS

HOOD

GASKET

SIDE MARKER

LIGHT

SCREW

BEZEL