Hummer H1 (2006+). Manual - part 236

 

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Hummer H1 (2006+). Manual - part 236

 

 

7-26

Brake System

_____________________________________________________________

Figure 7-22:   Rear Dual Brake Components

CAUTION: The caliper must be supported during removal to prevent damage to the brake line.

6.

Remove the two capscrews, washers, yoke, and caliper from the adapter.

7.

Slide the yoke and the caliper guide pins out from the caliper.

Cleaning and Inspection 

NOTE: Clean all the components, examine for wear or damage, and replace if necessary.

1.

Clean the mating surfaces of the caliper, adapter, guide pins and the sleeves (Figure  7-19).

2.

Inspect the caliper and the caliper piston face for pitting or damage (Figure  7-24).

3.

Inspect the caliper cable bracket for looseness, damage, and for rotation

4.

Inspect the piston dust boot and the bushing for tears or deterioration.

5.

Clean the cooling fins of the rotor (Figure  7-22).

6.

Inspect the rotor for heat checks, discoloration, pitting, or damage.

7.

Inspect the yoke and the caliper guide pins for corrosion. Perform step 8 if corroded, if not, perform step 9.

8.

Remove the caliper guide pins from the yoke. Discard the caliper guide pins.

9.

Inspect the brake pads for glazing, oil saturation, or wear. If glazed, oil saturated, or if the brake lining thickness is less than 1/
8 in. (3.2 mm), replace both of the pads and the pads on opposite caliper.

CAUTION: Ensure that grease and oil are not in contact with rotor and/or the brake pad friction surfaces. Failure to do so will
result in damage to the equipment and poor performance.

ADAPTER

ROTOR

YOKE

CALIPER

CALIPER

COUPLING

BUSHING

PLASTIC

GUIDE PIN

MOUNTING

SLIDE

SURFACES

SLEEVE

BRAKE

LINE/HOSE

COPPER
WASHER

____________________________________________________________

 Brake System  7-27

5745804

Figure 7-23:   Rear Dual Service/Parking Brake Caliper Cable Bracket

Figure 7-24:   Rear Caliper and Bleeder Valve

Installation

1.

Open the bleeder valve and depress the piston into the caliper while rotating the piston in a clockwise direction, and at the
same time apply pressure until the piston is seated in the piston bore (Figure  7-24).

NOTE: Perform step 2 only if the caliper guide pins were replaced.

2.

Apply thread-locking compound to the threads of the caliper guide pins and install the caliper guide pins in the yoke. Tighten
the caliper guide pins to 30 lb-ft (41 N•m) (Figure  7-25).

3.

Lubricate the caliper guide pins, sleeves and the adapter slides with Permatex

®

Ultra Disc Brake Caliper Lube prior to

installation. Slide the yoke and the caliper guide pins into the caliper

CALIPER CABLE

CLIP

LEVER

PARKING

CLEVIS

PIN

BRAKE CLEVIS

PARKING

BRAKE CABLE

CALIPER

CABLE

BRACKET

STOP

LEVER

BRACKET

CALIPER PISTON FACE

DUST BOOT

CALIPER CABLE BRACKET

CALIPER

BLEEDER VALVE

7-28

Brake System

_____________________________________________________________

4.

Apply thread-locking compound to the tapped holes of the adapters.

5.

Position the caliper and the yoke on the adapter and the rotor. Install the caliper and the yoke on the adapter with two washers
and capscrews. Using a crowfoot, tighten the capscrews to 40 lb-ft (54 N•m).

6.

Install the copper washer and the coupling on the caliper and connect the brake line to the coupling.

7.

Install the parking brake cable on the caliper cable bracket and secure with the clip (Figure  7-23).

CAUTION: Ensure the lever is in contact with the caliper cable bracket stop. Damage to the equipment and poor performance will
result if it is not aligned properly. Ensure that the clevis and the clevis pin are aligned to the lever. Do not move the lever to accom-
modate a misadjusted clevis, or damage to the equipment and poor performance will result.

8.

Install the parking brake clevis on the lever and secure with the clevis pin, washer, and the cotter pin.

9.

Check the position of the lever and ensure it is in contact with the caliper cable bracket stop.

10. Bleed the brake system.

11. Adjust the rear dual service/parking brake.

Figure 7-25:   Rear Brake Components

RIGHT PARKING BRAKE CABLE REPLACEMENT

Removal

1.

Put the transmission in PARK, chock the wheels, and release the parking brake.

2.

Remove the cotter pin, washer, clevis pin, and the brake clevis from the lever. Discard the cotter pin (Figure  7-26).

3.

Remove the clip securing the cable sleeve to the caliper cable bracket and remove the parking brake cable assembly from the
caliper cable bracket. Discard the clip.

4.

Slide the parking brake cable through the parking brake cable assembly. Remove the clip securing the cable sleeve to the C-
beam. Disconnect the parking brake cable from the equalizer bar. Discard the clip.

5.

Remove the two capscrews securing the two clamps and parking brake cable assembly to the frame.

6.

Remove the capscrew, lockwasher, and the clamp from the bracket. Discard the lockwasher.

TAPPED HOLE

ADAPTER

YOKE

CALIPER

CALIPER

ROTOR

SLEEVE

BUSHING

GUIDE PIN

COUPLING

BRAKE

LINE/HOSE

COPPER
WASHER

____________________________________________________________

 Brake System  7-29

5745804

NOTE: Perform step 7 if the bracket is damaged. If not replacing the bracket, proceed to installation. Note the position of the ca-
ble, bracket, and the clamp prior to removal.

7.

Remove the two capscrews and bracket from the support bracket.

Installation

NOTE: Perform step 1 if the clamp bracket was removed, if not, proceed to step 2.

1.

Rotate the bracket inward on the support bracket and secure with the two capscrews.

2.

Install the clamp on the parking brake cable assembly and install the clamp to the bracket with the lockwasher and the
capscrew.

3.

Install the two clamps on the parking brake cable assembly and install the clamps on the frame with the two capscrews.

4.

Install the cable sleeve on the C-beam and parking brake cable on the equalizer bar and secure with the cable clip.

CAUTION: Ensure that the caliper cable bracket is secure with no signs of looseness and the lever is in contact with the caliper
cable bracket stop. Damage to equipment and poor performance will result if not aligned properly.

5.

Install the cable sleeve on the caliper cable bracket with the brake cable clip.

6.

Install the brake clevis on the lever with the clevis pin, washer, and the cotter pin.

7.

Adjust the parking brake lever.

Figure 7-26:   Right Parking Brake Cable Components

LEFT PARKING BRAKE CABLE REPLACEMENT

Removal

1.

Put the transmission in PARK, chock the wheels, and release the parking brake.

2.

Remove the cotter pin, washer, clevis pin, and the brake clevis from the lever. Discard the cotter pin (Figure  7-27).

3.

Remove the clip and cable sleeve from the caliper cable bracket. Discard the clip.

PARKING BRAKE 

SUPPORT BRACKET

CALIPER CABLE

CALIPER

BRACKET 

LEVER

PARKING

BRAKE CLEVIS

CLEVIS PIN

BRACKET

CABLE SLEEVE

FRAME

CABLE SLEEVE

CLIP

EQUALIZER BAR

C-BEAM

CABLE

STOP

BRACKET

CABLE ASSEMBLY

CLIP

BRAKE CABLE

PARKING

BRAKE CABLE

 

 

 

 

 

 

 

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