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2-50 Engine ______________________________________________________________________ 23. Remove the power steering pump and the mounting bracket, without removing the hoses, tie the pump over to the side (Refer to section 8). 24. Remove the A/C compressor (Refer to section 11). 25. Install lifting bracket EN-47923 on the A/C compressor mounting bracket with the lift eyelet towards the passenger side of the engine. 26. Disconnect the main engine electrical harness connectors (Refer to section 12). 27. Remove the transmission control harness and tray from the engine (Refer to section 12). 28. Remove the starter (Refer to section 12). 29. Remove the six torque convertor bolts through the starter opening and mark the flywheel and torque converter relationship for assembly purposes. 30. Remove the exhaust down pipe from the turbocharger (Refer to section 3). 31. Support the engine and the transmission, disconnect the right and left engine mount to frame bracket bolts. 32. Remove the left engine mount bracket from the frame rail (Refer to section 2). 33. Remove the bolts retaining the engine to the transmission. 34. Raise and remove the engine using a floor jack to keep the rear of the engine at the proper angle to guide it out of the engine bay. ENGINE INSTALLATION 1. If new engine is being installed, transfer mounting brackets and insulators, generator, drive plate (flywheel), turbocharger and 2. Attach lifting bracket EN-47923 to the engine. 3. Attach a hoist to the lifting bracket. Raise the engine and guide it into the engine bay with the aid of a helper using a floor jack WARNING: Do not draw the engine to the transmission using the transmission bolts. If everything is aligned prop- 4. Align and seat the engine on the transmission. Be sure the converter pilot hub is seated in the crankshaft and the transmission 5. Install the left engine mount bracket to the frame rail and torque to 55þlb-ft. (75þN·m). 6. Install the engine mount to the frame bracket bolts and torque to 50þlb-ft. (65þN·m). 7. Install all the transmission to engine bolts and torque to 37þlb-ft. (50þN·m). 8. Install the torque convertor bolts and torque to 44þlb-ft. (60þN·m). 9. Install the exhaust down pipe to the turbocharger. 10. Install the starter. 11. Install the transmission control harness and tray to the engine. 12. Install the main engine electrical harness connectors. 13. Remove the lifting bracket EN-47923 and install the A/C compressor. 14. Install the power steering pump and the mounting bracket. 15. Install the serpentine belt and the serpentine belt tensioner. 16. Install the vane position sensor to the turbocharger using Snap-on wrench RX32A or equivalent. 17. Install the CTIS compressor. 18. Install the front propeller shaft. 19. Install the center driveline protection. 20. Install the engine cover. 21. Install the air inlet hose from the air cleaner to the turbo intake tube. 10-1-08 |