Hummer H1 (2006+). Manual - part 7

 

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Hummer H1 (2006+). Manual - part 7

 

 

1-26

General Information, Lubrication and Maintenance

________________

3.

Remove the positive (+) cable from the booster battery.

4.

Remove the other end of the positive (+) cable from the battery on your vehicle.

After starting, turn off any electrical accessories that were accidentally left on, and allow the engine to run at a high idle speed to
recharge the batteries. For a “complete” charge, it may be necessary to use a battery charger to recharge the batteries.

MAINTENANCE SCHEDULE

Recommended Maintenance

Items described in Maintenance Inspection Groups A, B, and C are important to the proper operation, performance, and safety of
your vehicle.

It is important that maintenance items outlined in the schedules be performed at suggested intervals. Regular maintenance will
greatly improve vehicle reliability and longevity.

Normal Maintenance

The vehicle maintenance schedules reflect services required for normal operation. Normal operation includes city/highway driving
on hard surface roads with only minimal operation on unpaved road surfaces.

Maintenance After Severe Operation

Severe operation includes extensive off-road driving, salt water fording, commercial use, sustained operation in high ambient tem-
peratures, and trailer towing. This type of vehicle operation requires additional and more frequent service. If the vehicle is going to
be used frequently in severe operating situations, maintenance should be done on an hourly rather than a mileage schedule, as
shown in the Scheduled Maintenance Chart on page 1–27 . To keep track of the hours of severe operation, an optional hourmeter
can be installed at your HUMMER dealer. 

Commercial use involves regular operation as a delivery or service type vehicle. Severe off-road use involves extended operation
on rough terrain, stream fording, salt water fording, or sustained operation in sand, mud, snow, or dirt surfaces. Severe operation
also includes prolonged daily operation in heavy traffic when ambient temperatures are high.

The additional maintenance required immediately after severe off-road operation is as follows:

• Wash the vehicle underbody, driveline and brake components, and all steering linkage and suspension parts with a low pres-

sure fresh water spray.

• If vehicle was driven over rough terrain, examine the underbody and driveline components for impact damage. Also check for

leaks and loose parts.

• If the vehicle was driven through deep water, examine geared hub, axle and vent lines for water contamination. If the lines

have become disconnected, these components may become water contaminated. Also inspect the axle and hub vents if
required.

• Check the front/rear brake pads for contamination by dirt, mud, sand, etc. Replace the pads if foreign material has become

embedded in the lining. However, if the pads are only wet from water, allow them to air dry, or drive the vehicle about a block
with the brakes lightly applied to heat and dry the pads.

• Check transmission and transfer case fluid levels and condition. Drain and replace the fluid in either assembly if water contam-

ination is evident. If water contamination proves extensive, it will also be necessary to replace the transmission fluid filter, and
flush the transmission fluid cooler and lines.

• Lubricate the steering linkage, ball joints, propeller shaft, and body lubrication points.

• Check the brake and power steering fluid levels and top off as needed.

• Examine the engine air filter. Replace the filter element if necessary and clean the air filter housing and dust unloader.

• Change engine oil and replace engine oil filter.

Maintenance Inspection Groups A-B-C

The inspection groups outline additional components to be checked at stated mileage intervals. The intervals are described in your
maintenance booklet. Perform necessary service repair, replacement, or adjustments as each inspection item is checked.

Maintenance Inspection Group A: 

• Check fluid levels and condition for power steering pump, cooling system (reservoir and surge tank), brakes, transmission,

transfer case, geared hubs, and axles.

_______________

 General Information, Lubrication and Maintenance  1-27

5745804

• Inspect condition of control arms, springs, and shock absorbers.

• Check tire wear and condition.

• Lubricate all grease fittings and body lubrication points.

• Inspect geared hubs for leaking seals or damage.

• Inspect service brakes and parking brake. 

• Check axles for leaks or damage.

• Check torque of wheel lug nuts.

• Inspect condition of geared hub and axle vent lines.

• Inspect condition of transmission and transfer case vent lines.

• Inspect U-joints for wear or missing/damaged grease fittings.

• Inspect condition of engine mounts and insulators.

• Inspect transmission/transfer case shift cables for wear, binding, distortion.

• Check fuel filter and drain/clean if necessary.

• Check CTIS operation. Verify that system inflates/deflates tires.

• Check winch operation and cable condition (if equipped). Free-spool out and pay-in at least 30 feet of cable. 

• Check ball joints for wear.

• Test drive vehicle and complete a functional check of all systems.

• Check air cleaner.

Maintenance Inspection Group B: 

• Inspect fuel injection pump, lines, and fittings for leaks or damage.

• Check battery voltage and condition.

• Inspect serpentine belt condition.

• Inspect exhaust system and shields.

• Inspect and rotate tires.

• Inspect halfshaft boots and ball joint seals.

• Inspect condition of steering column, U-joints, tie rods, steering arm, center link, and idler arm.

• Check fuel tank vent line filter.

• Inspect condition of frame rails and crossmembers.

• Check A/C system operation.

• Check wheel alignment.

Maintenance Inspection Group C: 

• Inspect surge tank, radiator and shroud, A/C condenser, power steering and transmission coolers, charge air cooler, and all

hoses and fittings for security of mounting, leaks, obstructions, or damage.

• Inspect fuel tank, lines, and cap.

• Inspect all wiring harnesses for frays, splits, missing insulation, poor connections.

• Inspect power steering pump, power steering gear, hoses, lines, and fittings for leaks or damage.

NOTE:  Clean all dirt from caps and surrounding areas before opening to check fluids.

SCHEDULED MAINTENANCE CHART

6,000 Miles (9,700 km) – 200 hrs normal use or 100 hrs severe operation

❐ 

Change engine oil and replace filter.

❐ 

Check items in Maintenance Groups A and B.

12,000 Miles (19,300 km) – 400 hrs normal use or 200 hrs severe operation

❐ 

Change engine oil and replace filter.

1-28

General Information, Lubrication and Maintenance

________________

❐ 

Clean or replace air filter. 

❐ 

Replace fuel filter element.

❐ 

Change geared hub oil. 

❐ 

Change axle oil.

❐ 

Change transmission and transfer case fluid.

❐ 

Change transmission filter.

❐ 

Check items in Maintenance Groups A, B, and C.

18,000 Miles (29,000 km) –  600 hrs normal use or 300 hrs severe operation

❐ 

Change engine oil and replace filter.

❐ 

Check items in Maintenance Groups A and B.

24,000 Miles (38,600 km) – 800 hrs normal use or 400 hrs severe operation

❐ 

Change engine oil and replace filter.

❐ 

Clean or replace air filter. 

❐ 

Replace fuel filter element.

❐ 

Change transmission and transfer case fluid.

❐ 

Change transmission filter.

❐ 

Check items in Maintenance Groups A, B, and C.

❐ 

Change geared hub oil. 

❐ 

Change axle oil.

❐ 

Inspect brake fluid for moisture contamination.

30,000 Miles (48,300 km) – 1,000 hrs normal use or 500 hrs severe operation

❐ 

Change engine oil and replace filter.

 Check items in Maintenance Groups A and B.

36,000 Miles (58,000 km) – 1,200 hrs normal use or 600 hrs severe operation

❐ 

Change engine oil and replace filter.

❐ 

Clean or replace air filter. 

❐ 

Replace fuel filter element.

❐ 

Change transmission and transfer case fluid.

❐ 

Change transmission filter.

❐ 

Check items in Maintenance Groups A, B, and C.

❐ 

Change geared hub oil. 

❐ 

Change axle oil.

42,000 Miles (67,600 km) – 1,400 hrs normal use or 700 hrs severe operation

❐ 

Change engine oil and replace filter.

❐ 

Check items in Maintenance Groups A and B.

48,000 Miles (77,200 km) – 1,600 hrs normal use or 800 hrs severe operation

❐ 

Change engine oil and replace filter.

❐ 

Clean or replace air filter. 

❐ 

Replace fuel filter element.

❐ 

Change transmission and transfer case fluid.

❐ 

Change transmission filter.

❐ 

Check items in Maintenance Groups A, B, and C.

❐ 

Change geared hub oil. 

❐ 

Change axle oil.

❐ 

Inspect brake fluid for moisture contamination.

54,000 Miles (86,900 km) - 1,800 hrs normal use or 900 hrs severe operation

❐ 

Change engine oil and replace filter.

_______________

 General Information, Lubrication and Maintenance  1-29

5745804

❐ 

Check items in maintenance Groups A and B.

60,000 Miles (96,500 km) - 2,000 hrs normal use or 1,000 hrs severe operation

❐ 

Change engine oil and replace filter.

❐ 

Clean or replace air filters.

❐ 

Replace fuel filter element.

❐ 

Change engine coolant.

❐ 

Change transmission and transfer case fluid.

❐ 

Inspect fuel tank, fuel cap and fuel lines. 

❐ 

Change transmission filter.

❐ 

Check items in Maintenance Groups A, B, and C.

❐ 

Change geared hub oil. 

❐ 

Change axle oil.

❐ 

Drain & replace brake fluid.

NOTE: Some maintenance requires specialized knowledge or equipment and may be best handled by qualified service technicians
at your nearest HUMMER dealer. 

NOTE: After your vehicle has been driven for 66,000 miles (106,200 km) repeat the schedule indicated in this section, starting at
6,000 mi (9,700 km). 

RECOMMENDED FUEL/FLUIDS/LUBRICANTS/CAPACITIES

Recommended Fuel

Recommended fuel for 6.6L diesel engines is #2 diesel. Do not use any other type fuel.

Engine Oil

Figure 1-18:   Oil Viscosity Chart 

12-1-05

 

 

 

 

 

 

 

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