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________________________________________ Axles, Suspension, and Frame 9-33 ® 05745159 5. Lubricate outside diameter of front pinion bearing cup 6. Install rear pinion bearing on pinion gear (Figure 9-83). Figure 9-83: Pinion Rear Bearing and Pinion Gear Installation 7. Using pinion setting gauge set, install gauge block, rear Figure 9-84: Pinion Depth Setting Gauge Installation 8. Position stud assembly in housing and secure with front 9. Rotate front of housing downward 90 degrees. Assemble Table 4 Pinion Variance Table - Inches (millimeters) OLD PINION MARKING NEW PINION MARKING -4 -3 -2 -1 0 +1 +2 +3 +4 +4 +0.008 (0.20) +0.007 (+0.18) +0.006 (+0.15) +0.005 (+0.13) +0.004 (+0.10) +0.003 (+0.08) +0.002 (+0.05) +0.001 (+0.03) 0 +3 +0.007 (+0.18) +0.006 (+0.15) +0.005 (+0.13) +0.004 (+0.10) +0.003 (+0.08) +0.002 (+0.05) +0.001 (+0.03) 0 -0.001 (-0.03) +2 +0.006 (+0.15) +0.005 (+0.13) +0.004 (+0.10) +0.003 (+0.08) +0.002 (+0.05) +0.001 (+0.03) 0 -0.001 (-0.03) -0.002 (-0.05) +1 +0.005 (+0.13) +0.004 (+0.10) +0.003 (+0.08) +0.002 (+0.05) +0.001 (+0.03) 0 -0.001 (-0.03) -0.002 (-0.05) -0.003 (-0.08) 0 +0.004 (+0.10) +0.003 (+0.08) +0.002 (+0.05) +0.001 (+0.03) 0 -0.001 (-0.03) -0.002 (-0.05) -0.003 (-0.08) -0.004 (-0.10) -1 +0.003 (+0.08) +0.002 (+0.05) +0.001 (+0.03) 0 -0.001 (-0.03) -0.002 (-0.05) -0.003 (-0.08) -0.004 (-0.10) -0.005 (-0.13) -2 +0.002 (+0.05) +0.001 (+0.03) 0 -0.001 (-0.03) -0.002 (-0.05) -0.003 (-0.08) -0.004 (-0.10) -0.005 (-0.13) -0.006 (-0.15) -3 +0.001 (+0.03) 0 -0.001 (-0.03) -0.002 (-0.05) -0.003 (-0.08) -0.004 (-0.10) -0.005 (-0.13) -0.006 (-0.15) -0.007 (-0.18) -4 0 -0.001 (-0.03) -0.002 (-0.05) -0.003 (-0.08) -0.004 (-0.10) -0.005 (-0.13) -0.006 (-0.15) -0.007 (-0.18) -0.008 (-0.20) PINION GEAR REAR PINION BEARING GAUGE PILOT REAR PINION BEARING WASHER BLOCK REAR PINION BEARING CUP GAUGE BLOCK STUD FRONT PINION BEARING PILOT WASHER |