Harley Davidson Sportster 1970-2003. Owner's Manual - page 5

 

  Index      Harley Davidson     Harley Davidson Sportster 1970-2003. Owner's Manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

 

 

 

Content      ..     3      4      5      6     ..

 

 

 

Harley Davidson Sportster 1970-2003. Owner's Manual - page 5

 

 

6 Remove the reservoir cap and check the fluid level. Do not allow the fluid level to drop below the lower mark during the bleeding process.

7 Carefully pump the brake lever three or four times and hold it while opening the caliper bleeder valve. When the valve is opened, brake fluid will flow out of the caliper into the clear tubing and the lever will move toward the handlebar.

8 Retighten the bleeder valve, then release the brake lever gradually. Repeat the process until no air bubbles are visible in the brake fluid leaving the caliper and the lever is firm when applied. Remember to add fluid to the reservoir as the level drops. Use only new, clean brake fluid of the recommended type. Never reuse the fluid lost during bleeding.

9 Replace the reservoir cap, wipe up any spilled brake fluid and check the entire system for leaks. Note: If bleeding is difficult, it may be necessary to let the brake fluid in the system stabilize for a few hours (it may be aerated). Repeat the bleeding procedure when the tiny bubbles in the system have settled out.

10 If you’re working on a four-piston rear caliper, repeat the procedure for the other bleed valve.

If it’s not possible to produce a firm feel to the lever or pedal, the fluid may be aerated. Let the brake fluid in the system stabilize for a few hours, then repeat the procedure when the tiny bubbles in the system have settled out. Also check to make sure that there are no “high spots” in the brake hose where air bubbles can become trapped - this will occur most often in an incorrectly mounted hose union, but also can be caused by bleeding the brakes while some of the brake system components are at such an angle to encourage this. Reversing the angle or moving the affected component around will normally dislodge any trapped air.
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chapter 7

Frame and bodywork

Contents

Footpegs and brackets - removal and installation

Frame - inspection and repair................................

Front fender - removal and installation..................

General information............................................................................................................................................1

Jiffy stand (sidestand) - maintenance......................................................................................5

Rear fender - removal and installation.........

Rear view mirrors - removal and installation

Seat - removal and installation.....................

Side cover - removal and installation...........

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Content      ..     3      4      5      6     ..