Great Wall service chassis and body Manual - part 64

SR-7

Mount of Steering Column

1.

Mount the ignition switch assembly

Fix the ignition switch on the steering column with SST.

2.

Mount the dust cap and fixed support seat of steering

column on the front-wall panel.

3.

Mount the upper part of steering column;

Mount the upper part of steering column on the fixed bracket

with SST.

4.

Connect the upper part of steering column and the

steering drive shaft with the universal cardan joint;

5.

Connect the steering drive shaft and the steering gear;

6.

Mount the combined switch.

Fix the combined switch with SST.

7.

Mount the combined switch cover;

Fix the combined switch cover with SST.

Steering System

 Steering Column

SST

SST

SST

SST

SR-8

8.

Mount the steering wheel:

(a)

Screw up the fixing nuts of steering wheel according to

the specified torque.

Specified torque

Dr SF

(50 
 5)N.m

SL SK SY SJ

(30 
 2)N
m

(b) Connect the bugle wire;

(c

 Mount the bugle cap.

Steering System

 Steering Column

SR-9

Steering System

 Manual Steering Gear

Manual steering gear

Disassembly and mount of manual steering gear

steering drive shaft

manual steering gear box

swing arm

N

m

specified torque

245

 25(Dr)

assembly mark

SST

Points on disassembly and mount

1.

Disassemble the steering drive shaft:

(a)

Loosen the fixing bolts at upper part of steering column;

(b)

Tear down the connecting bolts of steering drive shaft;

(c)

Mark the assembly marks on the steering drive shaft and

worm shaft;

(d)

Slide the shaft backward to tear it down from the worm shaft.

2.

Tear down the swing arm from the steering gear:

(a)

Loosen the fixing nuts of swing arm;

(b)

Tear down the swing arm from the steering gear with SST.

96

 10(Dr SL SK SY)

worm shaft

SR-10

Steering System

 Manual Steering Gear

3.

Connect the swing arm to the steering gear:

(a)

Mount the swing arm on the segmental gear shaft, and

mount the spring washer and steering arm.

(b)

Screw up the swing arm nuts.

Fastening torque

(245 
 25)N
m(Dr)

4.

Tear down the swing arm from the central transverse

drag rod;

Tear down the swing arm from the central transverse drag rod

with SST.

SST