Great Wall service chassis and body Manual - part 32

SA-24

Upper Arm

Dismantle of Upper Arm

1.

Take apart the ball stud from the upper arm:

(a)

Support the upper arm with a jack.

(b)

Take apart the four sets of bolt and nut.

2.

Take apart the upper arm

(a)

Tear down the bolts and adjusting gasket.

(b)

Take apart the upper arm.

Remark: Do not lose the adjusting gasket. Write down the

gasket thickness so that it can be mounted on the original place.

Change of the rubber liner of Upper arm

shaft

1.

Tear down the rubber liner of the upper arm.

(a)

Tear down the bolts and the pinch-off gasket of the upper

arm shaft bush.

(b)

Push out the rubber liner of upper arm with tools.

2.

Mount the upper arm rubber liner.

(a)

Push in the rubber liner of the upper arm with tools.

(b)

Mount on the pinch-off gasket of the upper arm shaft

bush and tighten the bolts manually.

Remark: it is not required to screw up the bolts according to the

specified torque.

Mount of Upper Arm

1.

Screw up the axle bolts of the upper arm according to

the specified torque,

Fastening torque

(100 
 0)N
m

Suspension System and Automobile Axle (Dr/2WD) 

 Front Suspension (Upper Arm)

SA-25

2.

Mount the upper arm

(a)

Mount on the upper arm and the regulating gasket.

(b)

Screw up the bolts according to the specified torque.

Fastening torque

(96 
 0)N
m

Remark: Mount back the gaskets of the same thickness in the

same number on the original locations.

3.

Connect the upper ball stud and upper arm together.

Fastening torque

26N
m

4.

Check the Alignment of Front Wheel

(See page SA-3)

Suspension System and Automobile Axle (Dr/2WD) 

 Front Suspension (Upper Arm)

SA-26

Suspension System and Automobile Axle (Dr/ 2WD)

 Front Suspension (Guide Lever)

Guide Lever

Disassembly of Guide Lever

1.

Mark the assembly mark on the guide lever.

2.

Tear down the front fixing nuts from the guide lever.

3.

Tear down the guide lever from the lower arm.

Tear down the nuts that fix the guide lever on the lower

swimming arm, and then tear down the guide lever.

Mount of Guide Lever

1.

Mount on the front fixing nuts

Mount on the front fixing nuts and meanwhile align the

assembly marks on the guide lever.

4.

Screw up the fixing nuts according to the specified torque,

(a)

Dismantle the bracket so that make the vehicle bounce

sever times to put the suspension in balance.

(b)

Screw up the front fixing nut.

5.

Check the Alignment of Front Wheel

(See Page SA-3)

2.

Mount the guide lever on the bracket

(a)

Mount the washer and liner on the guide lever, and then

mount the guide lever on bracket.

(b)

Mount the sleeve ring, the liner and the washer on the

guide lever.

(c)

Screw up the fixing nuts with finger.

3.

Mount the guide lever on the lower swing arm.

Screw up the fixing nuts according to the specified torque.

Fastening torque

(96 
)N
m

assembly mark

assembly mark

SA-27

Suspension System and Automobile Axle (Dr/2WD)

 Front Suspension (Transverse Stabilizer Rod)

Transverse stabilizer rod

Dismantle of Transverse Stabilizer Rod

1.

Tear down the torsion rod spring

2.

Tear down the transverse stabilizer rod from the lower

swing arm,

(a)

Tear down the nuts and cushion blocks that support the

two sides of the stabilizer rod from the lower swing arm

so as to disconnect the stabilizer rod.

(b)

Tear down the liner and bracket of the stabilizer rod and

then tear down the stabilizer rod.

Mount of Transverse Stabilizer Rod

1.

Put the transverse stabilizer rod on the frame,

Lay the stabilizer rod in place, and mount the stabilizer rod

liner on the bracket, then mount the bracket on frame, finally

screw up the bolts with fingers.

2.

Connect the transverse stabilizer rod to the lower swing arm.

Connect the two ends of stabilizer to two lower swing arm with

bolts, cushion blocks and new nuts.

As shown in the drawing, tighten the nuts according to the

specified torque.

Fastening torque

(29 
)N
m

3.

Screw up the locating bolts according to the specified

torque,

Fastening torque

(29 
)N
m

4.

Mount on the torsion rod spring.