Great Wall service chassis and body Manual - part 14

MT-44

sealed material

Gearbox

 Assembly of Gearbox

17. Mount the steel ball, locating spring and locating spring

plug

(a)

Mount the steel ball and locating spring.

Remarks:

Mount the short spring at the bottom of the central link plate.

(b)

Coat the sealing agent on the plug thread.

(c)

Mount the plug and tighten them with the torque socket

spanner.

Tightening moment

(17
22)N
m

18. Tear down the central link plate from the table vice

(a)

Tear down central link plate from the table vice.

(b)

Dismantle the bolts, nuts and washers

19. Mount the gearbox frame

(a)

Coat the sealing material on the coupling face of the

gearbox frame as shown in the drawing.

(b)

Put down the central link plate straightly as shown in the

drawing.

(c)

Mount the gearbox frame on the central link plate as

shown in the drawing.

MT-45

sealed material

Gearbox

 Assembly of Gearbox

20. Mount the stop ring of the front bearing

(a)

Mount the two stop rings in the input shaft bearing and

countershaft front bearing with the split-ring-type pliers.

(b)

Mount the coated component elements of front cover.

(c)

Coat the sealing agent on the bolt thread, and

(d)

Mount and propel tightly the bolts.

Tightening moment

(15
20)N
m

21. Mount the rear body, gear-change bar and selection bar

and their housings

(a)

Coat the sealing materials on the rear body as shown in

the drawing.

(b)

Mount the gearshift shaft and gearshift yoke block in the

rear body.

(c)

Mount the gearshift catching head in the groove of guide

block, and

(d)

Mount the catching head with the rear body together.

(e)

Mount and propel tightly the bolts.

Tightening moment

Shang chi

(30
40)N
m

Tang chi

(30
45)N
m

MT-46

4WD

Gearbox

 Assembly of Gearbox

(f)

Fasten the rear cover bolts of the four-gear driving

gearbox

Tightening moment:(30

45)N
m(Tang tooth)

(g)

Mount and propel tightly the setting bolts of the gearshift

yoke block.

Tightening moment

(17
22)N
m

22. Mount the steel ball spring and plug

(a)

Coat the sealing agent on the plug thread.

(b)

Mount the steel ball, setting spring and setting spring

plug.

Tightening moment

(17
22)N
m

23. Check the following items after mounting the rear body

or gearbox

(a)

Check the stability of the running input shaft and output

shaft.

(b)

Check the gearshift stability of each speed

24. Mount the component elements of the locating mecha-

nism

(a)

Mount the black component elements of the locating

mechanism on the side of the five-speed reverse gear.

(b)

Mount another component element of locating mecha-

nism and propel it tightly.

Tightening moment

(30
40)N
m

25. Mount the gearshift cover of the gearbox.

(a)

Mount the gearshift cover coated with sealing agent.

(b)

Mount six bolts and then tighten them.

Tightening moment

(15
20)N
m

MT-47

Gearbox

 Assembly of Gearbox

26. Mount the clutch frame

(a)

Mount the clutch frame.

(b)

Coat the sealing agent on the bolt thread.

(c)

Mount the nine bolts and then tighten them.

Tightening moment

Upper tooth

(60
70)N
m

Tang tooth

(30
45)N
m

27. Mount the back-up lamp switch.

Tightening moment

(20
40)N
m

28. Mount the driven gear of odometer

(a)

Mount the driven gear of odometer.

(b)

Mount the bolts and tighten them.

Tightening moment

(10
15)N
m