Great Wall Hover. Manual - part 15

Disassembly of rear housing assembly

1.Remove the M8

18 hexagon bolt and the lock plate

Caution:  When install the M8

18 hexagon bolt, the tightening

torque is 14-19N

m

2.Remove the odometer driven gear assembly

Use the special tools to remove the odometer driven gear assembly

3.Remove the  rear cover assembly

Caution: When install 6 M10

1.25

30 hexagon bolts, the tightening

torque is 14-19N

m

b.Use the plastic hammer to knock the rear cover slightly and take out

the rear cover

c.Take out the adjusting shim

Caution: It should select the adjusting shim as follows when

install it.

mark

Transmission-29

Transfer case assembly (one)

Transfer case assembly 

  transfer case

housing assembly

rear output

shaft assembly

transfer case cover

26-36

30-35

     

aluminum gasket 18

30-35

waved spring

high speed gear chain

    front output shaft assembly

15-20

  side cover plate

bush

thrust washer

needle bearing

needle bearing

spacing ring

 O-RING

rear intermediate shaft

high/low gear

duplicate gear

 thrust washer

lock plate

14-19

h i g h / l o w   g e a r

declutch shift shaft

 high/low gear shift fork assembly

2

nd

/4

th

 drive

 declutch shift shaft

pin 5

26

2

n d

/ 4

t h

  d r i v e

shifting block

interlocking
cylinder pin

 spacing ring

2

n d

/ 4

t h

  d r i v e

shift fork

cylindrical compression spring

spring base

 split retainer

     

aluminum

          gasket 18

N 

m:   specified torque

Used component which can not be used any more.

 Pregummed component

transfer case housing assembly

N 

m:   specified torque

Used component which can not be used any more.

dustproof seal
 guide bushing

oil seal 

transfer case housing

ball bearing

front output shaft

ball bearing

bowel patch

circlips for hole

rear input shaft

auxiliary gear

disk spring

circlips for shaft

spacing ring

duplicate ball bearing

circlips for

shaft

  oil seal

 

back plate

Transfer case assembly (three)

Disassembly of transfer case assembly

4.Remove the shouldered lock screw plug

Use the wrench to remove the  shouldered lock screw plug M16

1.5

12

Caution: The tightening torque is 26-36N

m when install the

shouldered lock screw plug M16

1.5

12.

5.Remove the upper and lower drive switch M12

1.25

Caution: When install the upper and lower drive switch M12

1.

25, the tightening torque is within 26-36N

m

6.Remove the 2nd/4th drive switch M14

1.25

Caution: When install the 2nd/4th drive switch M14

1.25, the

tightening torque is with in 26-36N

m

N 

m:   specified torque

Used component which can not be used any more.

Transmission-31

7.Remove the shouldered lock screw plug M14

1.5

10

Caution: When install the shouldered lock screw plug M14

1.5

10, the tightening torque is within 26-36N

m

8.Remove the shouldered lock screw plug

a. Use the wrench to remove the  shouldered lock screw plug M12

1.25

10

Caution: When install the shouldered lock screw plug M14

1.5

10, the tightening torque is within 26-36N

m

b.Takeout mushroom lock spring

c. Use the magnetic rod to take out the steel ball.

9.Remove the transfer case cover

a. Use the wrench to remove 12 connecting bolts M10

1.25

65

between the transfer case cover and tranafer case housing.

Caution: The tightening torque is 26-36N

m when install the

bolt M10

1.25

65.