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GWFLORID Maintenance Manual 98 Brake Pedal Components Areas of Importance 1. During removal, all components should be gently handled to avoid knocking, especially the junction surface. All components should be placed in order to avoid losing or taking the wrong parts. 2. Keep all parts clean and free of dust, scuffs, rust, corrosion, oil build-up, or any other contaminants. 3. All rubbing surfaces in a relative motion must be coated with lubricant. 4. During installation, strictly adhere to the standard torque for installing nuts. 5. While installing the return spring, be careful to avoid operator injury from it bouncing back. Troubleshooting Symptoms Possible causes Eliminating methods Brake pedal cannot return to the original position Return spring is broken Replace the spring Return spring's fixed end comes off Check, secure in place Feels slippery when stepping on the pedal Pedal pad is worn out Replace Pedal pad comes off Reinstall Stepping on the pedal produces abnormal noise The plastic bushing is seriously worn out Replace Spring broken Replace Spring's fixed end comes off Check, re-fix Pedal pad Cotter pin Return spring Pedal shaft Brake pedal bracket welding assembly Brake pedal lever welding assembly Bushing Nut Limiting stopper Center pin |