Freightliner FLA/FLB/FLC/FLD/FLL. Manual - part 2

IMPORTANT: At each Maintenance Operation Set, in
addition to the maintenance operations listed in this
table, perform all daily, weekly, and monthly mainte-
nance operations listed in the "Pretrip and Post-Trip
Inspections and Maintenance" chapter of the vehicle
driver’s manual.

NOTE: Maintenance operations appearing in italics in
this table are for noise emission control components.
Numbers in this table are reference numbers match-
ing those in the text of this manual.

Maintenance Operation Sets for Groups 00 through 83

Maint. Oper.

No.

Operation Description

Maintenance Interval

M1 M2 M3 M4

01–01

Engine Rear-Support Assembly Checking

•

01–02

Engine Noise Panel Inspecting

•

01–03

Jacobs Engine Brake Wiring Inspecting

•

01–04

Engine Drive Belt Inspecting

•

09–01

Air Cleaner Element Inspecting and Replacing

•

13–01

Bendix Air Compressor Inspecting

•

15–01

Alternator, Battery, and Starter Checking

•

20–01

Radiator Cap Checking

•

20–02

Radiator Pressure Flushing and Coolant Changing

•

20–03

Fan Drive and Clutch Checking

•

25–01

Clutch Release Bearing Lubricating

•

25–02

Clutch Release Cross-Shaft Lubricating

•

25–03

Clutch Linkage Components Lubricating

•

26–01

Shift Control Telescoping Tubes Lubricating and Inspecting, FLA/FLB

•

26–02

Shift Control Latch Lubricating and Cylinder Inspecting, FLA/FLB

•

26–03

Shift Lever Pivot Yokes Inspecting, FLA/FLB

•

26–04

Selection Lever and Pivot Rod Ball Stud Lubricating, FLA/FLB

•

26–05

Allison Transmission Fluid and Filter Changing

•

26–06

Manual Transmission Magnetic Plug Cleaning, Oil Changing, and Oil Filter Element
Changing

•

26–07

Transmission Air Filter/Regulator Checking, and Cleaning or Replacing

•

26–08

Transmission Oil Level Checking and Breather Checking

•

31–01

Fifth Wheel Inspecting

•

31–02

Fifth Wheel Lubricating

•

31–03

Frame Fastener Torque Checking

•

31–04

Holland Fifth Wheel Sliding Mechanism Inspecting

•

31–05

Trailer Electrical Connector Lubricating

•

32–01

Suspension Inspecting

•

32–02

Suspension Lubricating

•

32–03

Suspension U-bolt Torque Checking

•

General Information

Maintenance Operation Sets Table: 00–05

00/9

Maint. Oper.

No.

Operation Description

Maintenance Interval

M1 M2 M3 M4

33–01

Knuckle Pin Lubricating

•

33–02

Tie-Rod End Inspecting and Lubricating

•

33–03

All-Axle Alignment Checking

•

35–01

Axle Breather and Lubricant Level Checking

•

35–02

Axle Lubricant Changing, Oil Filter Replacing and Magnetic Strainer Cleaning

•

40–01

Wheel Nut and Rim Nut Checking

•

41–01

Driveline Inspecting

•

41–02

Driveline Lubricating

•

42–01

Brake Adjusting—Cam Brakes with Manual Slack Adjusters

•

42–02

Camshaft Bracket Bushing Lubricating

•

42–03

Manual/Automatic Slack Adjuster Lubricating and Checking (All Models)

•

42–04

Meritor Automatic Slack Adjuster Inspecting

•

42–05

Wedge Brake Checking

•

42–06

Wedge Brake Inspecting and Lubricating

•

42–07

Alcohol Evaporator Checking

•

42–08

Bendix Alcohol Evaporator Cleaning

•

42–09

Bendix Alcohol Evaporator Gasket Replacing

•

42–10

Bendix Air Dryer Checking (AD–2, AD–4, or AD–9)

•

42–11

Bendix Air Dryer or Anchorlok Aftercooler Inspecting (Bendix AD–2, AD–4, AD–9, or
Anchorlok)

•

42–12

Bendix Air Dryer Desiccant Replacing (AD–2)

•

42–13

Bendix Air Dryer Desiccant Replacing (AD–4 or AD–9)

•

42–14

CR Brakemaster Air Dryer Cleaning (Model 62 or 68)

•

42–15

Anchorlok Aftercooler Automatic Ejector Valve Clearing

•

42–16

Bendix Air Brake Valve Operation Checking (BP–R1 and E–12)

•

42–17

Bendix Air Brake Valve Disassembly, Cleaning, and Inspecting (BP–1, Double
Check Valve, E–6, PP–7, QR–1, R–6, R–14, SR–1, ST–3, TC–7, TP–5, TR–3)

•

42–18

Bendix Air Brake Valve Disassembly, Cleaning, Inspecting, and Lubricating (DV–2,
PP–3, and Single Check Valve)

•

42–19

Bendix Air Brake Valve Inspecting and Testing (BP–1, BP–R1, LQ–5, PP–7, R–14,
and TC–7)

•

42–20

Bendix Foot Brake Valve Actuator Lubricating (E–6 or E–12) and Leak-Testing (E–
12)

•

42–21

Sealco Moisture Ejection Valve Operation- and Leak-Testing (Model 6300)

•

42–22

Midland Quick Release and Flipper Valve Checking

•

42–23

Meritor WABCO System Saver 1000 Air Dryer Desiccant Replacing

•

42–24

Brake Inspection

•

46–01

Steering Driveline Lubricating

•

General Information

Maintenance Operation Sets Table: 00–05

00/10

Maint. Oper.

No.

Operation Description

Maintenance Interval

M1 M2 M3 M4

46–02

Ross Manual Steering Gear Lubricant Checking, Model 503

•

46–03

Ross Manual Steering Gear Lubricant Changing, Model 503

•

46–04

Drag Link and Power Steering Cylinder Lubricating

•

46–05

Power Steering Reservoir Fluid Level Checking

•

46–06

Power Steering Reservoir Fluid and Filter Changing

•

46–07

Steering Driveline Deck Bearing Lubricating, FLA/FLB

•

46–08

Ross Power Steering Gear Lubricating, TAS Series

•

46–09

Sheppard Power Steering Gear Bearing Cap Lubricating

•

47–01

Fuel Tank Vent Checking

•

47–02

Fuel Tank Band Nut Tightening, FLA, FLB, and FLD

•

47–03

Fuel Separator Sight Bowl Cleaning and Element Replacing

•

49–01

Exhaust System Inspecting

•

54–01

Electrical System Checking

•

54–02

Speedometer/Tachometer Cable Lubricating

•

60–01

Cab-Tilt System Checking, FLA/FLB

•

60–02

Cab-Suspension Spring Center-Bolt Torque Checking, FLC

•

60–03

Cab Latch Checking, FLA/FLB

•

72–01

Door Seal, Door Latch, and Door Hinge Lubricating

•

83–01

Air Conditioner Inspecting

•

General Information

Maintenance Operation Sets Table: 00–05

00/11

IMPORTANT: After performing all operations listed in
this table, perform all daily, weekly, and monthly
maintenance operations listed in the "Pretrip and
Post-Trip Inspections and Maintenance" chapter of
the vehicle driver’s manual.

NOTE: Numbers in this table are reference numbers
matching those in the text of this manual.

Initial Maintenance (IM) Operations for Service Schedules I, II, and III

Maintenance

Operation Number

Operation Description

Check

00–07

Perform all MI Operations

15–01

Alternator, Battery, and Starter Checking

26–06

Manual Transmission Magnetic Plug Cleaning, Oil Changing, and Oil Filter Element
Changing